http://www.bannerengineering.com/en-US/news/releases Copyright 2013 Banner Engineering Corp. Thu, 28 Feb 2013 02:20:06 +0000 10 Thu, 28 Feb 2013 02:20:06 +0000 http://blogs.law.harvard.edu/tech/rss en sensors@bannerengineering.com (Banner News) webmaster@bannerengineering.com (Banner Webmaster) http://www.bannerengineering.com/_graphics/bec_logo_oval.jpg http://www.bannerengineering.com/en-US/news/releases 136 30 Banner Engineering http://www.bannerengineering.com/en-US/news/releases/2013/474 Minneapolis, MN—February 12, 2013—Banner Engineering adds the Machine-Mountable Remote Display to its industry-recognized line of iVu Vision products. The Machine-Mountable Remote Display enables users to view the iVu sensor image remotely and serves as a constant monitoring and user programming interface, without interference from electrical noise.

The Machine-Mountable Remote Display features industrious metal housing to shield the display from electrical noise, while its cabled connector provides a secure, dependable connection—further enhancing the device's electrical noise immunity.

“Our goal was to create a remote display for applications that require a permanent connection to the sensor within electrically noisy environments, and one that worked with all Banner iVu sensors,” says Dean Tyo, Chief Engineer of Vision and M&I Products, Banner Engineering. “From standard to plus models, the Machine-Mountable Remote Display is compatible with all Banner iVu sensors for increased ease and flexibility on the factory floor.”

The rugged, noise immune, stationary remote display features an 89-mm (3.5-in), diagonal, color LCD flat-panel touch screen display and an exceptionally wide viewing angle—60 degrees left and 60 degrees right; 50 degrees up, and 55 degrees down. Two LEDs on the Remote Display provide feedback of the remote sensor operation—one for Power/Error, and the other indicating inspection Pass/Fail. It is available in five cordset lengths, ordered separately; mounting brackets and stylus is included with the cordset kit.

Visit bannerengineering.com for more information about theMachine-Mountable Remote Display—or Banner's line of iVu sensors. ]]> http://www.bannerengineering.com/en-US/news/releases/2013/474 2013-02-13 http://www.bannerengineering.com/en-US/news/releases/2013/465 Minneapolis, MN (January 8, 2013)—Banner Engineering expands its line of emergency stop buttons with the Surface Flush Mount E-Stop. The new 40-mm emergency stop buttons are designed to easily mount to a wall or other flat surface without disassembling or individual wiring. Available with a non-illuminated base with four actuator styles: standard, illuminated actuator, lockable actuator and an illuminated lockable actuator; or an illuminated base with a standard or a lockable actuator.

To meet diverse application requirements, the illuminated-base Surface Flush Mount E-Stops feature Banner's industry-recognized EZ-LIGHT® logic and are available with two colors (yellow or green and red lighting) or one color (red lighting). Depending on the model, the highly visible LED illuminated-base changes from yellow to flashing red when actuated, immediately alerting operators to an emergency stop condition. The illumination helps operators quickly identify the actuated button(s) and reset them with a pull or twist of the pushed button. Its ease of use and efficient visual indication method reduces down time due to stop conditions.

The lockable style actuator can provide supervisory or personal control. It is intended to prevent unauthorized or accidental resetting by accommodating a padlock to secure the actuated button in place.

To enhance safety across the factory floor, multiple E-stops can be connected via the CSS Series Hookup cordsets for system-wide control. By applying an external signal via the M12 QD connector, the illuminated-base models can change from a steady yellow light to a steady red indicator light when a stop condition exists. Models that interface with Safety BUS nodes/gateways are also available.

The easy-to-use Surface Flush Mount E-Stop buttons have “Safe Break Action” to ensure the safety contacts will open if the contact block is separated from the actuator. The push-to-stop, twist-to-release or pull-to-release actuator and direct (positive) opening operation is compliant with ANSI B11.19, ANSI NFPA79, ISO 13850 and IEC/EN 60204-1 Emergency Stop requirements and meets worldwide safety standards with a red button and yellow background.

30 mm mount E-Stops models are also available; view the 30 mm Mount Illuminated E-Stop demonstration video and learn more about the Surface Flush Mount E-Stop at www.bannerengineering.com.]]> http://www.bannerengineering.com/en-US/news/releases/2013/465 2013-01-09 http://www.bannerengineering.com/en-US/news/releases/2012/462 Minneapolis, MN (December 11)—Banner Engineering announces the QM26 and the QMH26 photoelectric sensors, designed specifically for food and beverage and pharmaceutical industries. Influenced by the 2011 Food Safety Modernization Act (FSMA), the European Hygienic Engineering and Design Group (EHEDG) and food safety initiatives among private businesses, Banner wanted to ensure the sensors provided reliable performance in manufacturing and packaging zones, including contact zones, splash zones and non-contact zones.

“The sensors' design considers Hazard Analysis and Critical Control Point (HACCP) principles for hygienic manufacturing processes,” said Mark Schmid, Banner Engineering Food and Beverage Industry Manager. “Our goal was to deliver Banner's proven sensing capabilities to areas where the sensors may come in contact with food or materials, and make them suitable for harsh washdown environments with high pressure, extreme temperatures and chemicals.”



The QM26 is housed in a non-toxic 316L stainless steel housing, and can survive high pressure washdowns and temperature cycling, ranging from -30° C to 60° C. The sensor is ECOLAB® certified for inexhaustible sensor life in chemically cleaned environments and is intended for splash zone areas. The QM26 also features easy side-mounting for quick set-up and installation.

The QMH26 has all the advantages of the QM26, however, it is designed with minimal grooves and crevices, leaving no room for bacteria to hide and multiply. It is self-draining for clean-in-place (CIP) applications. The sensor's hygienic mounting shape reduces contamination risk, making it a suitable sensor to place in contact zones.

“As US food and drug manufacturing companies engage more with hygienic food safety controls, they'll be able to rely on Banner—and our extensive system of distributors and local support—to quickly and efficiently supply them with hygienic, washdown sensors,” said Steve Wong, Pharmaceutical Industry Manager.

For more information about the QM26 and QMH26, visit bannerengineering.com/QM26 or bannerengineering.com/QMH26. The above video is also available at: http://youtu.be/JW1mUa-VnGk.]]> http://www.bannerengineering.com/en-US/news/releases/2012/462 2012-12-11 http://www.bannerengineering.com/en-US/news/releases/2012/458 Minneapolis, MN (November 27, 2012)—Banner Engineering recently released a new tower light configurator, an online tool that allows users to customize tower light selections and view related information. The new tool was designed for a variety of operating systems including iPad and Android tablets.

Over the past several years, Banner's Lighting and Indication (L&I) product offerings have grown at an increasingly fast pace. New color options, light functions and alarm-styles give customers more choices than ever before.

The tower light configurator has been released to help customers conceptualize potential tower light solutions. Users can design their own tower lights, by choosing from the following features:

* Standard, high-intensity, and daylight visible beacon models
* Up to 10 light color choices for standard and five for high-intensity or daylight visible models
* Steady-on, rotating or flashing light functions
* Three optional audible functions: continuous, pulsed or staccato
* Housing color and connection types

The end result is an interactive experience that helps users visualize—and hear—the flashing, rotating, alarm-sounding tower light of their choice. It also provides a corresponding model number, wiring diagrams, CAD files, accessories, and data sheets to help streamline the purchasing decision.

For more information about Banner's tower lights, visit tower light configurator, or watch the video below or at the following link: http://youtu.be/ufJjVHRgn2A.

]]> http://www.bannerengineering.com/en-US/news/releases/2012/458 2012-11-27 http://www.bannerengineering.com/en-US/news/releases/2012/457 Minneapolis, MN (November 14, 2012)—Banner Engineering introduces the EZ-LIGHT® K80FL and K80FDL to its comprehensive line of indicator lights. The K80FL and K80FDL feature a large, flat face to deliver clear, easy-to-discern status indication up close and at long distances.

The K80FL delivers distinct, even lighting and is available in nine different colors; while the K80FDL provides extremely bright, intense light, making it ideal for outdoor use, and is available in six colors. Both models are able to display up to three colors in one unit, and both have an internal DIP switch to change from solid or flashing light operation.

"We originally developed the K80 models as a traffic management tool for underground and aboveground transit systems," said Chuck Dolezalek, Director of Product Development for Lighting and Indicators, "However, their versatility and multi-function capabilities mean they can be customized for nearly any application requiring long distance status indication—whether it be in the field, on the factory floor or elsewhere."

The indicators’ gray-off position eliminates false readings from stray light, and their large face clearly communicates real-time status indication. Due to their flat face, labels with transparent backgrounds can easily be affixed to help convey even more information.

With a flush-mounting system and IP67 rugged, environmental rating, the K80FL and K80FL are an optimal lighting solution in traffic control situations at truck docks, car washes and for general machine status indication. A sunshade is available as an additional accessory to prevent sunlight from interfering with status indication.

Learn more about the EZ-Light K80FL and K80FDL by visiting www.bannerengineering.com. ]]> http://www.bannerengineering.com/en-US/news/releases/2012/457 2012-11-14 http://www.bannerengineering.com/en-US/news/releases/2012/450 Minneapolis, MN (October 23, 2012)—Banner Engineering introduces the SureCross® B2Q Gateway Module, developed to provide embeddable, dependable and cost-effective communication capabilities for the company's Q45 wireless sensor network. The module features discrete outputs and DIP switches to map inputs from up to two wireless sensors to the Gateway's outputs. With its board-level design and easy mounting capabilities, the Banner Q45 B2Q Gateway is easily embedded inside equipment, enclosures and on control panels.

"The SureCross B2Q Gateway module features a cost-efficient design with a single board and wireless modular controller,"said Bob Gardner, Senior Product Manager at Banner Engineering. "With a smaller footprint than other gateways, the module can be easily mounted in an enclosure or cabinet, and boasts the lowest price point in the marketplace."

The SureCross B2Q Gateway module initiates communication with the Wireless Q45 sensors and accurately controls timing and configuration for the entire network through the following performance features:

* Two sourcing discrete outputs
* Site Survey analyzes the network's strength and reliability and conveys results through bi-color LED indicator
* DIP switches allow users to select one of eight defined I/O mapping configurations to automatically map the Q45' inputs to the Gateway's outputs
* Transceivers provide bidirectional communication between the Gateway and Q45, including fully acknowledged data transmission
* Lost RF links are detected and relevant outputs set to user-defined conditions

The SureCross B2Q Gateway module was developed for use with Banner's SureCross Q45 wireless sensor family. The self-contained, wireless standard sensor solution replaces costly wired solutions with untethered communications and easy deployment. Designed with a proprietary, self-contained battery, radio and sensor, the SureCross Q45 improves efficiency by monitoring and coordinating multiple machines and processes.

Learn more about the SureCross Gateway module by visiting www.bannerengineering.com. ]]> http://www.bannerengineering.com/en-US/news/releases/2012/450 2012-10-23 http://www.bannerengineering.com/en-US/news/releases/2012/442 Minneapolis, MN (September 25, 2012)—Banner Engineering announces the SureCross® Q45 Remote Device (RD) model, the latest addition to the company's line of wireless sensors. The Q45 RD model is capable of interfacing with isolated dry contacts or PNP outputs, allowing the RD to interface with almost any digital sensor. It also features a mode where it interfaces directly with NAMUR inductive proximity sensors.

In addition to superior flexibility, the RD model delivers the longest lifetime of all Q45 sensors. The Q45 RD model operates on less than 100uA of current, allowing the battery to last up to five or more years depending on the application.

"The RD model extends the flexibility of our SureCross Q45 wireless sensor family even further," said Bob Gardner, Senior Product Manager at Banner Engineering. "With the ability to interface with any PNP or dry contact outputs, the RD model provides our customers with the flexibility to solve diverse industrial control applications. This is the ideal solution for call for parts or call for service applications."

The RD model is part of Banner's innovative SureCross Q45 wireless sensor family, which is the world's first self-contained, wireless standard photoelectric sensor solution designed for control and monitoring applications. The proprietary, self-contained battery, radio and sensor solution replaces costly wired solutions with simple deployment and untethered communications, improving efficiency by monitoring and coordinating multiple machines and processes.

Learn more about the SureCross Q45 Remote Device model by visiting www.bannerengineering.com. ]]> http://www.bannerengineering.com/en-US/news/releases/2012/442 2012-09-25 http://www.bannerengineering.com/en-US/news/releases/2012/431 Minneapolis, MN (September 5, 2012)—On August 9, 2012 Banner Engineering celebrated the opening of its Seoul office. Establishing a South Korean office is a strategic move to provide advanced technical support and improved communication to Banner's existing distributors in Korea, and offer localized products to Korean-based customers.

Over the past four decades, South Korea has steadily developed its industrial and automotive presence, becoming one of the world's fastest growing markets. In response, Banner Engineering has partnered with Turck Korea and KNS distributors to supply sensing and vision applications to help Korean manufacturers streamline production. Banner's new, local office will help synchronize communication between Banner and the distribution companies and enable quicker, more efficient technical support by eliminating the language barrier. The office will be staffed by Managing Director Adrian Lee, an office coordinator, and an applications engineer.

Since the early 1990s, Korean industrialists have been aggressively implementing factory automation processes. Banner's sensing and vision solutions will continue to help support this movement with localized, customer-specific solutions. "By opening a South Korea office," says Bob Schlicksup, Vice President of Global Sales,"we'll have immediate access to customer feedback, and are better able to customize our products to their factory needs."

Banner's existing Korea-based customers include Samsung, LG, GM, and Hyundai-Kia. ]]> http://www.bannerengineering.com/en-US/news/releases/2012/431 2012-08-30 http://www.bannerengineering.com/en-US/news/releases/2012/430 Minneapolis, MN (August 28, 2012)—Banner Engineering introduces the SureCross® Q45, the world's first self-contained, wireless standard photoelectric sensor solution designed for control and monitoring applications. When traditional solutions are significantly more costly due to infrastructure requirements—complexities of cables, conduits and installation—operators can quickly integrate a scalable, wireless sensor network to improve efficiency by monitoring and coordinating multiple machines and processes.

"The SureCross Q45 was developed from the ground up, exclusively for the demands of industrial automation," said Scott Pritchard, Director of Wireless at Banner Engineering. "The proprietary, self-contained battery, radio and sensor solution, featuring easy deployment and untethered communications, provides the functionality, reliability and determinism required for factory applications."



As an established leader in photoelectric sensors and wireless technology, Banner Engineering is the first and only company to develop a 100 percent self-contained wireless sensing solution. The SureCross Q45 improves efficiency in control and monitoring applications through the following performance features:

* Turnkey photoelectric wireless photoelectric solution
* Proprietary power management delivers extended battery life up to five years on two replaceable AA * Lithium batteries, depending on sensor and application
* Long range communication of up to 3,000 ft./1 km line-of-sight minimum
* Multiple I/O with support of a wireless network of up to 47 Q45 sensors per gateway
* Deterministic PLC-level reliability
* Built-in site survey capabilities
* Robust, IP67/NEMA 6P protection against liquids and debris common to industrial environments

"The flexibility of the SureCross Q45 sets it apart from anything else our customers have used," said Bob Gardner, Senior Product Manager at Banner Engineering. "With performance capabilities ranging from the detection of objects in simple presence/absence or alignment applications to call-for-parts and error-proofing in productivity solutions, the SureCross Q45 can accurately connect and solve applications that were difficult, costly or nearly impossible with conventional technologies."

The SureCross Q45 is ideal for many applications, including cable replacement, moving applications, remote applications and productivity solutions. To meet diverse application requirements, models are available in Polarized Retroreflective, Convergent Visible, Remote Device Interface and Fiber Optic.

Learn more about the SureCross Q45 Wireless Photoelectric Sensors by visiting www.bannerengineering.com or by watching the video at the following link: http://www.youtube.com/watch?v=7l8z4kpQovw .]]> http://www.bannerengineering.com/en-US/news/releases/2012/430 2012-08-29 http://www.bannerengineering.com/en-US/news/releases/2012/418 Minneapolis, MN — July 24, 2012—With industry-recognized EZ-LIGHT technology and highly-visible LEDs, Banner Engineering's new S18L general-purpose indicators provide a simple and cost-effective indication solution. The indicator is capable for stand-alone use on a machine or enclosed in a panel, with no enclosure required, making it ideal for a variety of applications in diverse manufacturing and factory automation industries. The S18L features up to three independent colors in one unit and multiple colors to choose from for custom-colored indication.

The S18L general-purpose indicators are available for mounting with a variety of brackets, including right-angle with curved slot, swivel with tilt and pan movement, flat and right-angle with articulation slots. Offering an operating range of -40° to +50° C and a durable, IP69K-rated housing, the S18L can be used in diverse applications, including harsh washdown environments.

The multi-colored S18L indicators are available in green, red, yellow, blue, white, orange, turquoise, violet, sky blue and magenta. Daylight visible models are also available for areas with high levels of ambient light. To avoid false indication, the indicators' face appears gray when off.

Learn more about the EZ-LIGHT S18L general-purpose indicators.]]> http://www.bannerengineering.com/en-US/news/releases/2012/418 2012-07-24 http://www.bannerengineering.com/en-US/news/releases/2012/455 Minneapolis, MN (June 12, 2012)—Banner introduces the EZ-LIGHT® K50 Touch, a rugged, cost-effective lighted operator designed for easy and efficient pick-to-light and lean manufacturing processes. The K50 Touch provides simple performance, allowing users to easily change the light from green to red with the touch of a finger, hand or whole palm—with bare hands or work gloves—for bright, clear indication. Featuring an ergonomic design, the K50 Touch requires no physical pressure to operate, preventing stress on hands and wrists from constantly pressing buttons to verify correct picks during pick and place operations.

"We developed the K50 Touch with the worker in mind," said Chuck Dolezalek, Director of Product Development for Lighting and Indicators. "By offering an ergonomic product that clearly defines the area that needs to be touched for verification, workers can pick and place parts more efficiently."

The feedback with the K50 Touch is clear-cut and shows workers exactly where they need to touch in order to function properly, which allows for streamlined operations. Providing flexible operating capabilities to solve a wide variety of applications, K50 Touch operators are available in 1-, 2- and 3-color models.

With a laser-marked surface and a housing rated to IP69K, the K50 Touch is extremely durable and can withstand harsh conditions and moisture for challenging environments. Plus, the self-contained device eliminates the need for an external controller. Solid-state technology allows for a very long service life compared to traditional mechanical solutions.

Learn more about the EZ-LIGHT® K50 Touch lighted operators by visiting bannerengineering.com or by watching the video below or at the following link: http://www.youtube.com/watch?v=Utg961VwZ-0

]]> http://www.bannerengineering.com/en-US/news/releases/2012/455 2012-06-12 http://www.bannerengineering.com/en-US/news/releases/2012/405 Minneapolis, MN — May 22, 2012 — Banner Engineering introduces the patent-pending 30 mm Mount Illuminated Emergency Stop pushbutton, combining status indication and safety in one, unique solution for the first time. With bright, highly-visible illumination, the new E-Stop is ideal for diverse emergency stop safety applications, helping to provide users with enhanced safety and productivity on the manufacturing floor.




Featuring Banner's industry-recognized EZ-LIGHT™ logic, the 30 mm Mount E-Stop pushbuttons provide an illuminated yellow base when the button is armed and the machine is enabled to RUN or is running. When the button is pushed, the yellow illumination turns to a flashing red indication to alert operators of an emergency stop condition. Users can easily reset only the pushed button or buttons, readying the device efficiently with minimal downtime. The yellow illumination can also turn to a steady red indication when a STOP condition exists by applying an external signal via the M12 QD connector. To meet diverse application requirements, the E-Stops are available with two-color yellow and red lighting, red lighting or a non-illuminated black base.

"The unique and attractive element of the 30 mm E-Stop for customers is in its illumination," said Chuck Dolezalek, Director of Product Development for Lighting and Indicators. "Working with the safety development team, we were able to bring an intriguing new product to the market that no one has seen before. With an illuminated base that flashes red, the visual feedback is clear cut, which is extremely useful for operators trying to figure out where the emergency stop occurred."

Offering a robust, IP65-rated design and 30 mm mounting base, the E-Stop pushbuttons allow convenient installation with no assembly, individual wiring or additional enclosure required — resulting in lower installation costs. For applications requiring a series of E-Stops, multiple buttons can be interfaced and series connected with CSS Series Hookup Cordsets. Flush (surface) mount models are also available with standard, illuminated, lockable and illuminated lockable pushbuttons.

The easy-to-use E-Stop button has "Safe Break Action" to ensure the safety contacts will open if the contact block is separated from the actuator. The push-to-stop, twist-to-release or pull-to-release actuator and direct (positive) opening operation is compliant with ANSI B11.19, ANSI NFPA79, ISO 13850 and IEC/EN 60204-1 Emergency Stop requirements and meets worldwide safety standards with a red button and yellow background.]]> http://www.bannerengineering.com/en-US/news/releases/2012/405 2012-05-23 http://www.bannerengineering.com/en-US/news/releases/2012/397 MINNEAPOLIS — March 2, 2012 — Banner Engineering Corp. introduces its new 2012 product catalog in both a full-color print and an interactive online version. With more than 875 pages of product features, application images, model numbers and accessories, the catalog serves as a detailed, comprehensive, and user-friendly listing of all available products from Banner's five diverse product lines, including sensors, lighting and indicators, machine vision, wireless, and machine safety products. The interactive online version of the catalog is organized exactly like the print catalog and also features a powerful search tool.

The catalog's "What's New" section introduces users to a number of Banner's innovative new products, including:

Sensors
* Q26 Clear Object Detection
* DF-G1 Amplifier
* R58B Expert Registration Mark Sensor

Wireless
* DX80 Performance Series
* New DX80 Multihop Models

Lighting & Indicators
* WL50S with New Colors
* WLS28 with Push Button and New Colors
* WLA with Lenses
* TL50BL Beacon Tower Light
* K50BL Beacon Light
* K30 Push Button

Machine Safety
* EZ-Mount Flush Mount E-Stop
* 30 mm Mount E-Stop

Users also have the ability to compare product features and performance using the catalog's convenient selection guide.

The 2012 Banner Catalog features color-coded tabs that correspond with product divisions listed in the table of contents making navigation easy, as well as detailed illustrations of how its industrial automation products can be applied in a number of applications. Page references that efficiently guide users to additional information on each product demonstrated are also provided. This resource also contains more than 100 pages of accessories, including mounting brackets, cordsets, retroreflectors and enclosures. Links throughout the product sections in the online version efficiently guide users to detailed product data, helping with the selection of the correct accessories.

Banner's 2012 Catalog is available free of charge. Request a catalog online at http://www.bannerengineering.com/en-US/catalog-request or call 1.888.373.6767.

Banner's 2012 Interactive Catalog can be found at http://www.hessprintsolutions.com/de/final_Banner2/. ]]> http://www.bannerengineering.com/en-US/news/releases/2012/397 2012-03-06 http://www.bannerengineering.com/en-US/news/releases/2012/388 MINNEAPOLIS — February 21, 2012 — A focus on easy set-up and configuration, stable sensing performance, and competitive pricing all guided the development of the new DF-G1 Expert™ Dual Display Fiber Amplifier from Banner Engineering Corp. The DF-G1 series features two bright digital readouts, a thermally stable and high performance electronic design, an improved fiber clamp, and a new, more intuitive user interface. This dual display fiber amplifier expands the range of applications and customers Banner can serve with plastic and glass fiber optic assemblies. Such applications include small part or wire break detection on electronics assembly machines, pill and caplet counting, and high-speed detection for registration mark or product leading edge detection, to name a few.



"What we've done with the DF-G1, is bring all of Banner's application knowledge and advanced sensing algorithms to the customer with the benefit of a dual digital display for ease-of-use and application monitoring," said Dennis Smith, Technical Marketing Manager at Banner Engineering. "The two displays and the rocker button are an intuitive user interface that simplifies sensor set-up, and provides the current light level and threshold values at a glance. And with Banner's extensive experience developing custom fiber assemblies, we can support OEM machine builders around the world with custom fiber solutions and custom amplifier configurations."

The DF-G1 is powered by a high performance 32-bit microprocessor with a 12-bit analog-to-digital converter. The user has full control over all operating parameters, including switch point threshold, Light Operate or Dark Operate, various output timing functions, electronic gain level, and sensor response speed. The operator can use full manual control or one of six Expert TEACH and SET methods to ensure optimal gain and threshold selection for all applications, especially low contrast applications, such small part or clear object detection. Response speeds of 200 µs (High Speed), 500 µs (Standard Speed), 2 ms (Long Range), and 5 ms (Extra Long Range) allow the operator to optimize the DF-G1 for fast low contrast applications or to maximum the sensing range for long distance applications, such as part in place verification.

Another key benefit of the new DF-G1 is the thermally stable electronics which minimize warm-up drift, and allow many amplifiers to be mounted size-by-side with no reduction in the ambient temperature limit. Thermal stability pays dividends in both reduced machine start-up time, and it eliminates production delays due to ambient temperature changes which may affect some sensors. Furthermore, a robust cross talk avoidance algorithm allows two fiber optic assemblies to be mounted in close proximity sensing different features of the same target for many applications.

Banner Engineering offers a broad array of robust SteelSkin™, high flex plastic and glass fiber optic assemblies for mechanically challenging or high temperature installations. The sleek 10 mm wide housing mounts to 35 mm DIN rail maximizing the number of sensing points available in the cabinet. The bright dual displays of DF-G1 are easy to read showing both the light signal level and threshold simultaneously. An ECO (economy) display mode reduces amplifier power consumption by 25%. The highly visible red LED sensing beam makes for easy alignment to the target, and the lever action fiber clamp provides stable, reliable, and trouble free fiber clamping.

Find the right fiber for your application with our plastic fiber selection guide]]> http://www.bannerengineering.com/en-US/news/releases/2012/388 2012-02-20 http://www.bannerengineering.com/en-US/news/releases/2012/382 MINNEAPOLIS — January 31, 2012 — Not long after Banner Engineering Corp. introduced the K50 Beacon Light, work began on enhancing the general purpose indicator in order for it to provide even more solutions. As a result, the K50 Beacon Light is now available in rotating and strobing models that will radiate an extremely bright, attention-getting signal with its intense LEDs. In addition to featuring a light viewable from all directions, the strobing K50 models emit light from the top and have three functions — solid ON, single and double strobe. Meanwhile, the rotating version is also available with three functions — solid ON, as well as two rotating speeds. The K50's microprocessor-based design allows Banner to quickly offer custom configurations on the strobe rates and rotation speeds, thus helping meet specific needs of the customer.

Like the original model, the strobing and rotating versions are intended for indoor and outdoor general status indication and are designed to be implemented in areas with high levels of ambient light where a standard indicator light may go unnoticed. Rugged, sealed IP67 and IP69K thermoplastic housings make all K50 models ideal for both dirty and washdown environments, and they are all available in 12 to 30 V dc operation, as well as cabled or quick disconnect models.
]]> http://www.bannerengineering.com/en-US/news/releases/2012/382 2012-01-31 http://www.bannerengineering.com/en-US/news/releases/2012/378 MINNEAPOLIS — January 17, 2012 — When Banner Engineering Corp. first developed the WLS28 Work Light Strip, the goal was make a task light that provided even, bright, highly efficient white LED illumination to enclosures and other areas with poor lighting conditions. Having supremely achieved that goal, the WLS28 has since evolved and now offers a number of significant enhancements and purchase options, making it a dynamic part of Banner's line of lighting and indicators.

Banner's new WLS28 models are now available in the following:
* Six different colors (cool and warm white, red, green, blue, and yellow)
* Standard or push button on/off
* Sealed IP67/IP69K or unsealed IP50
* Cascadable or non-cascadable
* Clear or diffused plastic windows

"We're excited about the growth we've seen in the task lighting area, and the WLS28 has been a big part of that since its initial release," said Chuck Dolezalek, Director of Product Development for Lighting and Indicator products. "We've taken some big steps toward realizing the potential of the WLS28 with the new models we've added. New models have meant new applications for our customers and also new business markets for us."

The core qualities that have made the WLS28 a versatile lighting solution remain the same — each light features a robust, yet small profile metal housing and is available in various lengths from 145mm (5.7 in.) to 1130mm (44.5 in.), while maintaining the same narrow width of 28mm (1.1 in.) for all models. Extremely bright LEDs emit an even pattern of light, casting no shadows. The WLS28 also boasts cost and time saving attributes in the form of energy efficiency and installation simplicity. By consuming less than 9 watts per foot, the WLS28 is remarkably frugal for a light that is designed to last more than 50,000 hours of continuous operation with minimal loss of intensity. Cascading the lights end-to-end potentially cuts costs even more by reducing the amount of wiring and installation time needed.

Zinc-plated 14-gage steel swivel mounting brackets that allow 45° pivoting in either direction are included, but the WLS28 has several mounting options and bracket styles. Another mounting option includes the use of high strength magnets, which eliminates the need to drill holes and allows the light to be repositioned. The WLS28 operates on 12 to 30V dc power and is available in cabled or quick disconnect models.
]]> http://www.bannerengineering.com/en-US/news/releases/2012/378 2012-01-17 http://www.bannerengineering.com/en-US/news/releases/2011/370 MINNEAPOLIS — December 20, 2011 — Attention-getting equipment status signals in industrial environments are paramount to overall factory productivity. With manufacturing efficiency in mind, Banner Engineering Corp. introduces the new EZ-LIGHT TL50 Beacon Tower Light — a hybrid of Banner's popular TL50 Tower and K50 Beacon lights &mdash to its existing line of lighting and indicators. Like other models of the TL50, the new Beacon Tower is segmented and may be ordered with 1-4 different colored LED lights, thereby allowing several messages to be conveyed at once. The new TL50 also features the ability to have any of the segments flash or rotate their extremely bright signals in addition to displaying a solid ON indication.

"We see tower lights as an important solution for so many industrial applications, and our new TL50 is one of the most versatile indicator lights we've developed," said Chuck Dolezalek, a Product Development Manager at Banner Engineering. "Not only does it work for both indoor and outdoor applications because of its brightness, but we also have audible models, which opens the door to the number of applications it can be used in even wider."

The extremely bright output of the LED beacons provides easy-to-see indication from all directions when multiple lights may need to be ON simultaneously. As a result, operators have the ability to adequately monitor equipment status from a distance. Audible models that have easily adjustable sound intensity are also available, as are a number of bracketing options to greatly enhance its functionality and placement options. Furthermore, the TL50 Beacon Tower has a wide 12-30V dc operating range, which enables it to be used in battery-powered mobile applications.

All of Banner's EZ-LIGHT Tower Lights come completely preassembled and preconfigured, thus saving time and money during the installation process. LED technology helps reduce power consumption, making them an energy-efficient solution as well. Both the general purpose and audible models of the TL50 Beacon Tower use Euro integral quick disconnect (QD) connectors, while the robust design of the indicator allows for direct machine mounting.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/370 2011-12-20 http://www.bannerengineering.com/en-US/news/releases/2011/369 MINNEAPOLIS — December 6, 2011 — With safety at the forefront of countless industrial initiatives, Banner Engineering Corp. introduces the EZ-SCREEN Low-Profile Safety Light Curtain with Integral Muting, a control reliable, Type 4 Category 4 PLe machine safety product. Low-profile safety light curtains have long been a staple of Banner's machine safety product offerings and are designed for use on smaller production machines, yet are robust enough for large power presses. The rollout of the new integral muting models extends the existing EZ-SCREEN family to provide additional hookup options and functionality — all at a lower cost.

"Space definitely comes at a premium in today's industrial environment, not to mention the resources for safeguarding," said Mike Carlson, Technical Manager for Banner's Safety Products. "Fortunately, the EZ-SCREEN LPM with integral muting provides an excellent solution in both instances. Not only do the variety of sizes, end-to-end sensing, and compact design allow for installation within the machine frame to eliminate any 'holes' or dead zones in the sensing field, but there is also less power consumption and fewer components to stock than traditional safety light curtains."

Safety light curtains protect personnel from injury and machines from damage by guarding points of operation, access, areas and perimeters. The two-piece optoelectronic safeguarding device creates a screen of synchronized, modulated infrared sensing beams that extend from end-to-end of the housing. Featuring a built-in muting function, the new EZ-SCREEN safety light curtains do not require a third box, which helps facilitate set up, reduces the amount of wiring, and cuts down on installation costs. Furthermore, they are highly immune to EMI, RFI, ambient light, weld flash and strobe lights, and come with factory burned-in emitter and receiver circuitry for toughness, dependability, and vibration tolerance.

The EZ-SCREEN LPM with integral muting has a sensing range that spans from 100 mm to 7 m (4" to 23'). Seven different, predefined muting configuration options are available, including Bypass, Mute-Dependent Override, Mute Enable, and Mute-cycle time extensions for "L"-style cell exit applications making the EZ-SCREEN LPM with integral muting incredibly versatile. Set up can be performed without a PC, hand-held programmer, or other device; and DIP switch configuration features many of the same functions as a standard EZ-SCREEN Low-Profile.

Capable of two or four mute device/sensor hookup options, including cost effective two sensor "X-pattern" solution used for material entry and exit applications, and "L" sensor solution that minimizes the " floor space in manufacturing cell exit applications. The optional CSM Muting Splitter Cordset provides easy set up, less wiring, lower installation costs by providing a complete QD connectorized solution.

Additionally, a selectable monitored or non-monitored Mute Lamp, Reset Status, and two OSSD Status Outputs can be relayed to Banner EZ-LIGHTs (or other indicating devices) with a removable disconnect (RD) cordset and accessory end-cap mounting bracket. Easy to see on-board Status, Reset, Zone, Mute Device and Diagnostic indicators and displays tell the number and location of beams blocked and provide detailed diagnostics minimizing downtime and troubleshooting. A selectable emitter test option is able to simulate a "blocked" condition as well.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/369 2011-12-06 http://www.bannerengineering.com/en-US/news/releases/2011/366 MINNEAPOLIS — November 15, 2011 — Banner Engineering Corp. introduces the Q26 Series photoelectric sensor to its line of clear object detection sensors. Featuring a polarized retro coaxial design, the Q26 is an ideal solution for difficult clear object detection applications, such as filling and bottling machines, flat glass or LCD manufacturing, pharmaceutical vials or bag filling machines, or any high-speed application where positioning is critical. With its compact cubic shape and coaxial optics, the Q26 is able to fit in tight locations. The cubic shape with 20 mm mounting hole spacing enables quick installation in tight spaces, and the coaxial optics allows the sensor to operate over a wide range of distances with the reflector mounted as close as 5 mm for space constrained applications.



"Banner has several sensors capable of reliable clear object detection, but the Q26 Series is optimized for clear object detection, with a design focus on simple user set-up and adjustment," said Dennis Smith, Technical Marketing Manager at Banner Engineering. "The Q26 delivers both the sensitivity required for reliable clear object detection and the robust rejection of light from mirror like objects to prevent a false detection. The coaxial optical design delivers the additional benefit of precise leading edge detection, making it useful for many high speed applications in bottling, canning, and packaging industries."

Several features of the Q26 Series help distinguish it between other photoelectric sensors with clear object detection capabilities. The Q26 includes a LO/DO switch to control the output type, and a single turn potentiometer to adjust the detection sensitivity. The Q26 includes a Health Mode output for application monitoring. The sensor operates on 12-30 Vdc with a response speed of 250 microseconds. Finally, the sensor is protected against damage from accidental mis-wiring during installation and transient voltage spikes during operation.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/366 2011-11-15 http://www.bannerengineering.com/en-US/news/releases/2011/360 MINNEAPOLIS — October 25, 2011 — When the word "spotlight" is mentioned, it is usually in reference to a person, place, thing, or act worthy of attention. However, the actual spot light is seldom considered. With the new WL50S High-Intensity LED Spot Light, Banner Engineering Corp. introduces a product worthy of the spotlight. As part of Banner's task light line of lighting and indicators, the WL50S is a very bright, sealed spotlight designed for use in general purpose applications. Constructed with three high-intensity LED bulbs, the WL50S Spot Light illuminates a selected area with an even pattern of light and no shadows and has a long-lasting useful life when used within its specifications. Rugged, black anodized aluminum housing with a polycarbonate window helps the WL50S earn an IP69K rating, which makes it ideal for harsh wash-down environments, such as those found in the food and beverage processing industries.

Three lens options are available — ranging from ± 5° to ± 20° — which offer varying levels of spotlight intensity. A 50 mm diameter with a flat profile and 30 mm mounting base make the WL50S both practical and versatile, while a large selection of accessory brackets makes mounting and alignment simple as well. The spot lights operate with a supply voltage of 12 to 30Vdc and are available in cabled and quick-disconnect models.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/360 2011-10-25 http://www.bannerengineering.com/en-US/news/releases/2011/353 MINNEAPOLIS — October 4, 2011 — High-precision, high-speed, and high-performance are just some of the words used to describe the new L-GAGE LH Series laser sensor from Banner Engineering. The LH Series is used for precision displacement and thickness measurements, and was developed to solve demanding measurement and quality control inspections. The LH Series is a non-contact measurement sensor that provides accurate and stable measurement on materials such as wood, metal, rubber, ceramic, and plastic parts. It is an extremely accurate, robust, and self-contained laser displacement sensor using a 1024 pixel CMOS linear imager that can achieve up to a 1 micron resolution under nominal conditions.

"What sets the LH Series sensors apart from traditional laser sensors is the linear imager and its ability to be used on a wider variety of materials, reflective surfaces, and colors," said Dean Tyo, Chief Engineer for Vision, Measurement, and Instrumentation at Banner. "Therefore, the LH allows us to provide continuous non-contact measurements in a greater number of industries and applications that involve moving processes, stamped and machined parts, and soft or sticky parts."



The new LH also features both a high resolution 4-20 mA and RS-485 serial communication outputs for target displacement measurements, a narrow laser spot for small targets, and the visible spot aids easy alignment to the target. Two sensors can be configured to self-synchronize for thickness measurements with the thickness calculation performed within the sensors, which means no external controller is required. The LH can also be used in a network of up to 32 sensors to do multiple simultaneous inspections.



The LH sensor comes with an intuitive Graphical User Interface (GUI) which guides the user through setup and performance monitoring when adjusting the sensor parameters. After the LH is installed, the GUI provides data acquisition tools to graphically display the current measurements. Parameters such as analog output scaling, averaging, sample size, and other advanced features can all be set within the GUI. All data is displayed in real time and can be saved to a log file, which is useful for troubleshooting the installation.

]]> http://www.bannerengineering.com/en-US/news/releases/2011/353 2011-10-04 http://www.bannerengineering.com/en-US/news/releases/2011/351 MINNEAPOLIS — September 13, 2011 — Banner Engineering Corp. will demonstrate a number of products in Booth C-349 at Pack Expo 2011, which is scheduled to take place Sept. 26-28 at the Las Vegas Convention Center. Among the recent products Banner will feature that are instrumental to the packaging industry include the iVu Plus vision sensor with Ethernet IP, the R58B Expert Registration Mark sensor, and the VSM Series of miniature photoelectric sensors.

Equipped with built-in Ethernet, both the iVu Plus TG and iVu Plus Bar Code Reader (BCR) models can export data, such as inspection and image results, to HMIs and PCs at a much greater speed. In addition, the iVu accepts standard industrial Ethernet protocols, such as EtherNet/IP. A 2.7" (68.5 mm) LCD Color Integrated Display comes standard with the integrated models, while the Remote versions feature a 3.5" (88.9 mm) display. The Remote models provide a solution for applications where the sensor location makes it difficult to use an integrated display such as inaccessible, dirty environments.

Banner's new R58B Expert Registration Mark sensor provides a simplified TEACH process via a single, push-button click on the sensor or via remote input. By reducing the complexity and increasing the speed of teaching the mark and the background, the R58B reduces operator training and product change over time. In addition to detecting 16 levels of gray scale, the R58B features an ultra-fast 10 kHZ switching frequency, smart gain-control algorithm to maximize performance in low-contrast or high-gloss applications. The R58B is also cased in an IP67-rated, rugged zinc alloy die-cast housing with high-quality acrylic lens suitable for food processing applications and provides a single output (PNP or NPN by model).

VSM Series sensors provide an ideal solution for a wide variety of applications in a number of different industries, specifically those requiring smooth, hygienic designs such as food and beverage, and pharmaceuticals. They are housed in a choice of a threaded or smooth, self-contained 4 mm barrel with 300 series stainless steel, or in flat-pack side-looking housing, making them easy to clean. The sapphire lens resists a wide variety of chemicals and cutting fluids. The sensors provide an advanced convergent optical design for a very repeatable sensing range. Models are available with a 10, 20, 50 or 90 mm sensing range, and up to 250 mm as a through beam. A narrow, well-focused sensing beam allows the entire sensor to be recessed into the fixture (excluding the 50 mm range model).

Banner personnel will be on hand to answer any questions regarding products, applications, and solutions.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/351 2011-09-20 http://www.bannerengineering.com/en-US/news/releases/2011/348 MINNEAPOLIS — September 6, 2011 — Banner Engineering Corp. introduces the sealed, audible K50L EZ-LIGHT to its comprehensive line of lighting and indicators. The new K50L is a rugged, cost-effective, and easy-to-install indicator light with an audible alarm, which allows it to be easily seen and heard from a distance. Featuring a fully sealed body rated IP67 or IP69K, depending on the model, Banner's newest indicator light will function efficiently in the food and beverage industry, processing lines, car washes, and areas prone to high levels of moisture. Additionally, with a wide, 12-30V dc operating range, the sealed audible K50L is ideal for use in mobile equipment.

"The K50L has been our most popular indicator light," said Chuck Dolezalek, Product Development Manager at Banner Engineering. "By offering IP67 and IP69K models with an audible alarm, we have increased the versatility of the light and have opened doors to new applications and environments."

The K50L is a compact device that is completely self-contained — no controller is needed. It is immune to EMI and RFI interference and is available in 1, 2, and 3-color models. Both the IP67 and IP69K models feature 5-pin Euro quick disconnect with PNP input, while the IP67 model allows for manual volume adjustment.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/348 2011-09-06 http://www.bannerengineering.com/en-US/news/releases/2011/344 MINNEAPOLIS — August 23, 2011 — Banner Engineering Corp. introduces new SureCross™ MultiHop radios with I/O to its comprehensive line of industrial wireless products. Banner's SureCross MultiHop radios easily connect to existing plant-wide control systems to communicate with input and output devices. The MultiHop radios are an ideal solution for remote applications such as lift station control, large-scale irrigation automation, detention pond management and other areas where line of sight is not possible due to difficult terrain.

"MultiHop Radios with I/O were designed to easily extend the range of an existing wired network and to expand the reach of process control without the need for lengthy cable runs," said Chris Dales, Wireless Sales Manager at Banner Engineering. "It is also important to note that our MultiHop radios are not limited to areas where only wired power is available. Even with alternative power sources, the radios still maintain all the wireless communication reliability inherent to the SureCross family."

Banner's SureCross MultiHop wireless sensor networks typically consist of one master radio, but may include many repeater and slave radios. The operational modes are selected by the customer via integrated DIP switches simplifying the specification process. MultiHop radios automatically form self-healing, auto-routing radio networks with multiple hops to extend the range of a Modbus or other serial communication network. In the event a communication pathway becomes unavailable, the radios will find a route back to the network master without intervention from operators. Additional, integrated network addressing reduces interference from collocated networks, and the built-in site survey capability enables rapid assessment of a location's transmission properties.

SureCross MultiHop radios transmit at 1 Watt with license-free operation in the Industrial Scientific and Medical (ISM) band — no monthly data plan or annual fees are required. With a high-gain antenna, range of over 6 miles per hop can be achieved making the network reach virtually limitless. All I/O communication is performed on a Modbus platform and can be easily integrated with existing PLCs, HMIs or other plant-wide system. MultiHop radios are available in the 2.4 GHz bandwidth are available to meet worldwide radio compliance restrictions.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/344 2011-08-23 http://www.bannerengineering.com/en-US/news/releases/2011/343 MINNEAPOLIS — August 9, 2011 — Banner Engineering Corp. introduces the A-GAGE EZ-ARRAY two-piece measuring light curtain with IO-LINK output to its line of measuring array sensors. The new EZ-ARRAY models are a cost-effective measuring sensor designed for quick and simple installations with the sophistication to handle the toughest sensing applications. They excel at high-speed, precise process monitoring and inspection, profiling, and web-guiding applications such as package and baggage sizing on material handling conveyors, profiling/positioning of packages or material in process, web edge guiding, log diameter measurement, and carpet to nap edge detection.

"The introduction of the IO-Link allows for full configuration of the EZ-ARRAY operating parameters and beam status monitoring," said Dean Tyo, Chief Engineer for Vision, Measurement, and Instrumentation at Banner Engineering. "When connected to an IO-Link Master, EZ-ARRAY configuration and measurement data can be communicated to a host controller on the field bus network allowing for convenient reporting of measurement values."

The EZ-ARRAY features a 6-position DIP switch for setting scan mode, measurement modes, analog slope, and a discrete output 2 option for complementary measurement or alarm operation. Additionally, it offers an outstanding 4-meter range with 5-mm beam spacing. An excellent 5-mm minimum object detection or 2.5-mm edge resolution, depending on the scanning method, is a key component of Banner's EZ-ARRAY family as well. A remote teach wire option for alignment, inverted display, and DIP switch disable is also included.

Complete configuration, alignment assistance, and process monitoring functions are available through PC based software tools, and software interfaces are available for advanced sensor setup functions. The MODBUS-RTU equipped models use Banner's "Sensors" user interface, a freely available software package from Banner, to interact with the EZ-ARRAY, while IO-Link equipped models use "PACTware," a freely available IO-Link software package from Turck, to interact with the EZ-ARRAY.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/343 2011-08-09 http://www.bannerengineering.com/en-US/news/releases/2011/341 MINNEAPOLIS — July 26, 2011 — Banner Engineering Corp. introduces a new version of its TM18 EZ-BEAM compact photoelectric sensor for use in heavy duty environments. The TM18 offers nickel-plated, die-cast zinc metal housing, as well as completely epoxy encapsulated electronics. Rated IP69K, the TM18 provides superior durability and resistance in harsh sensing environments, especially in high pressure washdown applications. Featuring a compact, right angle shape, an 18mm threaded barrel mount and integral all metal M12 quick disconnect, the TM18 sensor has the ability to fit in tight places and avoid sensor damage during machine assembly, transport, maintenance and operation.



"The plastic version of theTM18 has been very popular for Banner in the past because of its small size, compact shape and hygienic design, making it an attractive sensor for our food and beverage industry customers," said Dennis Smith, Technical Marketing Manager at Banner Engineering. "The new TM18 series provides a mechanically robust sensor targeting heavy duty customers with its all-metal, one-piece design. The TM18 also offers improved immunity to electro-magnetic noise, and enhanced immunity to fluorescent lamps."

Featuring visible red emitter LED models—available in opposed, polarized retroreflective, diffuse and fixed-field (background suppression) modes—the TM18 sensor easily aligns to the desired target. This makes the photoelectric sensor ideal for providing reliable sensing on conveyors in heavy duty machine settings, automotive machining and production equipment, off-road and outdoor equipment, or in high traffic area where the sensor could be bumped or stepped on.

"With the new TM18, we provide all the benefits of our popular T18 series, but have enhanced it with bright visible red emitters beams and rock solid toughness. The fixed-field and diffuse models have a greater immunity to false outputs from lights beyond the sensing point," added Smith.

Similar to the previous models, the TM18 provides a single-turn potentiometer on the diffuse model, while no adjustment is necessary on the polarized retro, opposed mode and fixed field background suppression models. Models with 4-wire complementary NPN or PNP, or 3-wire I/O block compatible outputs are available.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/341 2011-07-26 http://www.bannerengineering.com/en-US/news/releases/2011/338 MINNEAPOLIS — July 12, 2011 — Banner Engineering introduces the EZ-LIGHT™ K50L with an independent push-button to its line of lighting and indicators. The push-button is mapped to a dry contact output and is designed for use with wireless sensor networks, namely Banner SureCross™ FlexPower battery-operated devices. The push-button on the K50L functions independent of the wireless device it is attached to and consumes minimal power for electrical circuits or control, while three sourcing inputs control the green, yellow, and red indicator lights. The combination of the K50L's power optimized electronics and the reliable SureCross wireless network provide a new solution for call lights and monitoring machine status that is not constrained to areas with wired power or data connections.

Featuring rugged, fully encapsulated construction, and a compact battery module that supplies power to the wireless sensor network configuration and the K50L for up to three years, the K50L is ideal for use in flexible and abusive work environments thanks to its mobility and ease of installment. The K50L also features 18 to 30V dc operation and is available in cabled and quick disconnect models.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/338 2011-07-12 http://www.bannerengineering.com/en-US/news/releases/2011/335 MINNEAPOLIS — June 21, 2011 — The SureCross™ Industrial Wireless I/O Network brochure is now available in both a print and an interactive version. The brochure provides comprehensive information on a new line of SureCross Performance 1-watt radios. These new radios offer increased I/O counts to accommodate most application requirements, in addition to a higher-powered radio transmitter to increase the range of wireless networks.

Also included in this brochure are the SureCross MultiHop radios, which offer ranges up to six miles between devices and can be combined to span long distances while providing a reliable communication pathway for all data in the network. These radios create a self-forming and self-healing network that automatically routes data as the environment changes.

From the cost-effective DX70 platform—a point-to-point cable replacement system starting under $1,000 for a 12 I/O-point pair—to the SureCross Performance wireless I/O point-to-multipoint network offering multiple input types and power options, the brochure includes information for wireless solutions that are designed to solve a broad range of application requirements.

Other new brochure features include:

* Frequently asked questions and answers that present basic product information in an easy-to-understand format
* Descriptions of the FREE SureCross configuration software: the User Configuration Tool (UCT) configures DX80 wireless networks and the MultiHop Configuration Tool configures MultiHop networks
* Application examples specific to the needs of factory automation, process control, water and wastewater, oil and gas, and agriculture and irrigation industries

SureCross solutions offer:

* Analog, Discrete, Temperature and Serial I/O
* Transceiver pairs to replace a single signal cable
* Scalable networks to collect thousands of signals
* FlexPower™ options include the ability to use battery, solar or DC power sources
* Integrated Site Survey for real-time wireless link status
* Multi-layer security protocol
* IP67, Intrinsically Safe and Class I Div 2 models available

For more information on how SureCross Wireless by Banner Engineering can help increase productivity and decrease down time, request a free copy of the brochure at: Bannerengineering.com/SureCrossBrochure.

Alternatively, view the user-friendly interactive version that offers dozens of embedded links to other helpful technical literature and resources at catalog.bannerengineering.com/wireless. The brochure is also available in an optimized HTML5 version for use on a tablet computer or other mobile computing device.]]> http://www.bannerengineering.com/en-US/news/releases/2011/335 2011-06-21 http://www.bannerengineering.com/en-US/news/releases/2011/333 MINNEAPOLIS — June 14, 2011 — Banner Engineering Corp. introduces the new R58B Series Expert Registration Mark Sensor. The latest addition to Banner's line of registration mark sensors provides the same high-performance detection and outstanding color contrast sensitivity of the R58E, but the new R58B provides a simplified teach process. TEACH is performed quickly via a single-click on the TEACH push-button on the sensor or via remote input. By reducing the complexity and increasing the speed of teaching the mark and the background, the R58B reduces operator training and product change over time.

The R58B automatically selects a red, green, or blue LED during the TEACH process to optimize the application contrast. Then, the selected color is indicated on the user interface, and the customer specified color can be set from push buttons or a PLC compatible remote input — a process that has been streamlined to enable more convenient sensor configuration and teaching. The TEACH button can be temporarily deactivated by putting the sensor into RUN mode, or all buttons can be locked out via the remote interface wire.

In addition to detecting 16 levels of gray scale, the R58B features an ultra-fast 10 kHZ switching frequency, smart gain-control algorithm to maximize performance in low-contrast or high-gloss applications, and 11 status LED's to indicate sensor configuration and currently selected emitter color. The R58B is also cased in an IP67-rated, rugged zinc alloy die-cast housing with high-quality acrylic lens suitable for food processing applications and provides a single output (PNP or NPN by model).
]]> http://www.bannerengineering.com/en-US/news/releases/2011/333 2011-06-14 http://www.bannerengineering.com/en-US/news/releases/2011/326 MINNEAPOLIS — May 24, 2011 — Banner Engineering Corp. introduces the K50 Beacon Light to its line of lighting and indicators. By providing intense levels of light from all directions, the new beacon light is designed to be a solution where high brightness is needed, including both indoor and outdoor environments. The beacon light may be used for any number of applications, including general status indication, and is ideal for areas with high levels of ambient light that would normally wash out a standard indicator light. The K50 is rugged and sealed in a thermoplastic housing rated for IP67 and IP69K. Perimeter and top view models are available, as are cabled and Quick Disconnect models. ]]> http://www.bannerengineering.com/en-US/news/releases/2011/326 2011-05-24 http://www.bannerengineering.com/en-US/news/releases/2011/323 MINNEAPOLIS — Tiny, yet tough; high-performance, yet cost-effective — all of which fittingly describe the new VSM Series Micro Sensors from Banner Engineering Corp. The VSM Series sensors provide an ideal solution for a number a wide variety of applications in a number of different industries, specifically those requiring smooth, hygienic designs such as food and beverage, and pharmaceuticals. Other applications include die sensing, part presence verification, and assembly machines with articulated or reciprocating motion.

"The VSM Series sensors are an important addition to our line of miniature photoelectric sensors, not only because of their size, but also because of their ability to function in heavy washdown environments that use a variety of liquids and chemicals," said Mike Dean, Product Planning Director at Banner Engineering. "Another advantage is that the VSM Series sensors provide an alternative to proximity sensors and optical fibers in high-flex environments, making them a versatile sensor for our customers"

VSM Series sensors are housed in a choice of a threaded or smooth, self-contained 4 mm barrel with 300 series stainless steel, or in flat-pack side-looking housing, making them easy to clean. The sapphire lens resists a wide variety of chemicals and cutting fluids. The sensors provide an advanced convergent optical design for a very repeatable sensing range. Models are available with a 10, 20, 50 or 90 mm sensing range, and up to 250 mm as a through beam. A narrow, well-focused sensing beam allows the entire sensor to be recessed into the fixture (excluding the 50 mm range model).
]]> http://www.bannerengineering.com/en-US/news/releases/2011/323 2011-05-10 http://www.bannerengineering.com/en-US/news/releases/2011/320 MINNEAPOLIS — May 3, 2011 — Banner Engineering Corp. introduces the WLA Work Light, a high-power, solid state LED array designed for area and machine lighting. The WLA Work Light Series was developed to provide lighting to industrial work cells, including areas with exposure to liquids. A rugged IP69K-rated thermoplastic housing makes the light ideal for food and beverage applications, as well as machining centers. The energy efficient lights provide a bright, even pattern of cool white light with no shadows and are available in four different sizes ranging from 105 mm to 360 mm in length. Models are also available with an integral cable or M12 Quick Disconnect. ]]> http://www.bannerengineering.com/en-US/news/releases/2011/320 2011-05-03 http://www.bannerengineering.com/en-US/news/releases/2011/318 MINNEAPOLIS — April 12, 2011 — Banner Engineering Corp. introduces the WORLD-BEAM® Q20FF fixed-field background suppression sensor to its line of compact photoelectric sensors. The Q20FF offers the same high performance standards as other Banner sensors, but has been enhanced with visible red, fixed field background suppression and a sensing range up to 6 inches (150 mm). With the enhancements, Banner has increased the number of applications the Q20 can solve in a variety of industries, such as material handling, robot assembly, food and beverage, and pharmaceutical goods.

"With the addition of the visible red fixed field background suppression models, Banner has expanded the number of applications the Q20 series can solve," said Dennis Smith, Technical Marketing Manager at Banner Engineering. "The high performance optical design of the fixed field Q20 series is evident in the small emitter beam and well focused optics which provide increased sensing range, out to 150 mm (6 inches) and greater immunity to objects beyond the fixed detection range. Combined with electronic immunity to fluorescent light sources, the Q20 fixed field sensors will result in more reliable and more stable detection in all applications."

The WORLD-BEAM Q20 product line is a complete offering of high performance sensors in rectangular housings. The Q20FF provides excellent optical performance in a world-wide standard sensor housing with 25.4 mm (1 inch) mounting hole spacing. Models are available with 2, 4, or 6 inch sensing ranges.

Additional key features of the Q20FF:
* IP67/NEMA 6 & NEMA PW12 1200 PSI washdown rated
* Metallic M8 and M12 connectors on Quick Disconnect models with a threaded connection to the cord-set
* DC operation from 10 to 30 VDC with complementary solid-state outputs (1 normally open, 1 normally closed); PNP (sourcing) or NPN (sinking) by model
* Complete offering of mounting brackets and apertures available
]]> http://www.bannerengineering.com/en-US/news/releases/2011/318 2011-04-19 http://www.bannerengineering.com/en-US/news/releases/2011/310 MINNEAPOLIS — April 5, 2011 — Banner Engineering Corp. introduces new, brighter models of the popular high-intensity ring lights to its line of vision lighting. The new ring lights provide extremely bright illumination — up to five times the intensity previously available, depending on the color. Brighter LEDs have also made it possible for the ring lights to offer a longer range and a more even light pattern. The ring lights emit diffused light, illuminating targets directly in front of a machine vision camera, thus reducing shadows on images with protrusions. Four LEDs evenly and intensely illuminate a 610 mm (24") diameter light pattern at one meter away from the target, and effectively light targets from 0.15 meters to beyond 2 meters while encased in maintenance-free, rugged housing.

Banner's high-intensity ring lights are designed to work with its family of PresencePLUS vision sensors, as well as other comparable vision systems. They come in fixed or adjustable intensity models and may be used in continuous or strobed operation thanks to an optically isolated strobe signal. Models are available in visible red, white, blue, green or infrared.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/310 2011-04-05 http://www.bannerengineering.com/en-US/news/releases/2011/309 MINNEAPOLIS — March 29, 2011 — Banner Engineering Corp. introduces a new line of SureCross Performance Wireless I/O Gateways and Nodes, featuring high-power radio frequency (RF) architecture with 1-Watt transmit power in the 900 MHz ISM band. This innovative architecture provides an increased range between devices — up to six miles — delivering a reliable industrial Wireless sensor solution in all environments, including remote or difficult-to-access areas.

The SureCross Performance family delivers the same power management, deterministic network and integrated Site Survey features originally designed for the SureCross product line, while offering additional model enhancements. New models within this product family include universal analog inputs, providing users with increased input selection options in a single device. Operators have the ability to select either 4 to 20 mA or 0 to 10V inputs in the field. Additional Node and Gateway models provide up to 12 discrete inputs or outputs. The SureCross Performance family also includes new temperature Node options, offering up to four factory-calibrated temperature inputs for thermocouples or RTD inputs.

With Banner's unique FlexPower™ technology, the SureCross Performance radio and external third party sensors can be powered by solar panels, battery modules or 10-30 V dc. therefore solutions are not limited by locations with wired power.

SureCross Performance features are intended to simplify the specification and installation process for operators, offering flexible mounting and power options. Taking simplicity one step further, some of the new models offer an enhanced "E" housing style to provide an integrated battery and wiring terminal in one unit. The Performance devices' can also be configured to operate with Banner's existing product line of 150 mW radios, enhancing the I/O capacity of any SureCross Wireless Network.

Banner's SureCross Performance Wireless I/O devices are designed to deliver reliable, high-performance wireless sensing in remote locations. With the increased range provided by 1-Watt radios and the bidirectional communication architecture inherent with all SureCross products, Banner's new models are ideal for many long-range control and monitoring applications, including the following:

* Reporting machine status in a large manufacturing facility
* Monitoring landfill ground well levels and controlling pumps
* Remote monitoring of towers or tank farms across multiple locations
* Controlling equipment over long distances without installing high gain antennas
* Enabling indoor applications without line of sight between radios
* Minimizing installation time using the "E" housing, with integrated battery-power supply

For more information on the SureCross Performance family, visit www.bannerengineering.com/wireless.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/309 2011-03-29 http://www.bannerengineering.com/en-US/news/releases/2011/307 MINNEAPOLIS — March 22, 2011 — Banner Engineering's 2011 Catalog is now available in both a print and an interactive online version. The catalog is a user-friendly, all-encompassing guide to the company's five diverse product lines, wrapping Banner's superior sensor products together with lighting and indicators, machine vision, wireless, and machine safety products. The full-color catalog includes more than 860 pages of product features, application images, model numbers and accessories. The online interactive catalog is organized exactly like the print version and also features a powerful search tool. By entering a model or part number, application, or other words and phrases, users can easily find products and details, which include:

* Sensors — photoelectric, fiber optic, special purpose, ultrasonic and measuring array sensors
* Machine Vision — features Banner's new iVu Plus Integrated Touch Screen Image Sensors and the iVu Plus Image Sensors with Remote Display
* Wireless — highlights SureCross™ Wireless Network devices and FlexPower™ power supplies
* Lighting & Indicators — includes the company's highly visible and versatile EZ-LIGHT™ family, as well as new task lights, high brightness models of existing lights, as well as a variety of lights to accompany vision sensors
* Machine Safety — underscores products such as the AG4 laser scanner and EZ-SCREEN® Low-Profile safety light screens

In addition to the iVu Plus vision sensors and task lights, the catalog's "What's New" section introduces users to Banner's innovative new products, such as the VSM Heavy-Duty Metal Sensor, the EZ-LIGHT™ K80 Call Light, as well as IP67-rated Audible Indicator Lights. Users can then compare product features and performance using the catalog's convenient selection guide.

Banner's 2011 Catalog features detailed illustrations of how its industrial automation products can be applied in a number of applications, with page references that efficiently guide users to additional information on each product demonstrated. This resource also contains more than 100 pages of accessories, including mounting brackets, cordsets, retroreflectors and enclosures. Links throughout the product sections in the online version efficiently guide users to detailed product data, helping with the selection of the correct accessories. Banner's catalog features color-coded tabs that correspond with product divisions listed in the table of contents making navigation easy, while the interactive catalog can be downloaded as a desktop shortcut, allowing for immediate access.

Banner's 2011 Catalog is available free of charge. Request a catalog online at www.bannerengineering.com/2011_catalog or call 1.888.373.6767.
Banner's 2011 Interactive Catalog can be found at http://catalog.bannerengineering.com. ]]> http://www.bannerengineering.com/en-US/news/releases/2011/307 2011-03-22 http://www.bannerengineering.com/en-US/news/releases/2011/306 MINNEAPOLIS — March 8, 2011 — Compact, rugged, and cost-effective — these are just some of the words that help describe the new K30 Pick-To-Light from Banner Engineering Corp. The K30 is a miniaturized indicator light with push-button functionality that is part of Banner's actuator family, and is designed to be used in many part assembly, part verification, and bin picking applications. Compact in size and rugged in design, the K30 can easily be installed in smaller bin sizes where space often comes at a premium and in washdown environments thanks to its waterproof IP65 construction.

"Our goal was to develop a smaller pick-to-light to compliment our K50 and K80 actuators while maintaining competitive pricing," said Chuck Dolezalek, Product Development Manager at Banner Engineering. "All of our pick-to-lights provide solutions for error-proofing and lean manufacturing, but because of the smaller size of the K30, our pick-to-lights can now be in a greater number of environments and applications, especially those where available space for such an indicator light is an issue."

The K30's highly visible illuminated dome provides an easy-to-see green job light. Some models have a dual color option with red light functionality, which is used for verification that the part-picking action was sensed. The job light system results in increased efficiency, increased quality control, and reduced rework and inspections. Pick-to-lights help speed up the resumption of work after breaks and other distractions, and are ideal for multilingual workplaces where communication is an issue. No controller is needed, as the K30 is completely self-contained, and it is immune to EMI and RFI interference. Cabled and Quick Disconnect models are available.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/306 2011-03-15 http://www.bannerengineering.com/en-US/news/releases/2011/299 MINNEAPOLIS — February 22, 2011 — Banner Engineering Corp. introduces a software/firmware upgrade for the SC22-3 and SC22-3E safety controller. Version 3.0 is the result of customer and sales feedback for enhanced functionality to the controller. The SC22-3/-3E is a totally configurable safety module that monitors numerous safety devices such as E-stop buttons, interlocking switches, safety light screens, two-hand controls and rope pull switches. There are several additions and changes to the popular safety controller software/firmware, including:

* Adjustable Valve (Device) Monitoring (adjustable from 100 ms to 5 sec.)
* Two methods to Cancel OFF-Delay
* "Cancel OFF-Delay", "Bypass", and "Track Input Fault" Status outputs
* "Notes" document tab that allows the user to document information, such as machine ID and location, record changes to the configuration, etc.
* ON/OFF input now has the option to control just a Status Output
* Additional functionality in Muting and Bypassing options.

"The SC22-3 and 3E have been good products for us since we first introduced them because of their versatility and cost-effectiveness. We've been listening to our customers and our sales force, and thanks to their feedback, we've developed and implemented changes to the software and firmware resulting in an even better safety controller," said Mike Carlson, Safety Products Marketing Manager at Banner Engineering. "Adjustable Valve Monitoring, which helps detect devices that have become slow, inconsistent, or fail while energized, as well as the Cancel Off-Delay, which allows an OFF-delay to be canceled in two different ways, are the biggest enhancements we've made."

Both the muting and bypass functions have added/changed functionality as well. Directional (One-way) Muting has been added with the ability to choose which mute sensor pair can begin the mute cycle; "Protective Stop" inputs are now allowed to be muted; and the Mute Sensor Debounce Time can now be adjusted to delay the beginning and/or the ending of a mute cycle up to 1.5 seconds, which can help eliminate nuisance stops by allowing additional time for the Safety Input device to re-energize its outputs. Meanwhile, Mute Dependent Override can now be deselected, which allows a standard bypass function of a mutable Safety Input device. Conversely, a Safety Input device returning to the RUN state no longer ends the bypassed condition when using the Mute Dependent Override. Furthermore, activation of a Two Hand Control while the module is bypassed will cause a lockout, while the maximum bypass time has been increased to 12 hours.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/299 2011-02-22 http://www.bannerengineering.com/en-US/news/releases/2011/294 MINNEAPOLIS — February 8, 2010 — Using machine vision sensors for purposes of industrial automation is much like making a movie — complete with lights, camera, and action. But in order to have outstanding production values, satisfy the audience, or customer, and stay within the budget, the right vision sensor with an exceptional eye for detail is also necessary. That's where the new iVu Plus TG and iVu Plus BCR (Bar Code Reader) from Banner Engineering Corp. enter the scene. The iVu Plus family — which includes the integrated touch-screen TG and BCR models, as well as remote versions of both — is designed to be an affordable, flexible, and user friendly solution for any number of industries and applications.

While the technology behind Banner's new vision sensors has become increasingly complex to deliver ROBUST functionality and flexibility, the iVu Plus family remains easy to use with its touch-screen, menu-driven tools. Dynamic new features including Ethernet connectivity, multiple inspection storage, and a new Sort sensor (TG only) — all without the need of a PC to configure — make the Plus models an optimal solution for environments requiring connectivity, rapid product changeover, or sorting capabilities.

"We received great feedback from the original iVu because it was really the first sensor of its kind. By combining touch-screen technology with vision technology, we essentially fused consumer technology with industrial technology to create a high performance, intuitive vision sensor," said Dean Tyo, Chief Engineer for Vision, Measurement, and Instrumentation. "We've continued to innovate on our product line and the enhancements now offered by the new iVu Plus versions are in direct response to the needs and desires of our customers. The biggest selling points to the iVu Plus and Plus Remote models are Ethernet connectivity and multiple inspection storage for fast product changeover and, as a fully encapsulated device, the ability to break away from a PC."

Equipped with three discrete communication channels over Ethernet or Serial interfaces and a faster processor, both the iVu Plus TG and iVu Plus BCR models can export data, such as inspection and image results, to HMIs and PCs at a much greater speed. The Command Channel and Data Export channels support remote control and results, while the Image Export channel exports image data. A 2.7" (68.5 mm) LCD Color Integrated Display comes standard with the integrated models, while the Remote versions feature a 3.5" (88.9 mm) display. The Remote models provide a solution for applications where the sensor location makes it difficult to use an integrated display such as inaccessible, wet or dirty environments.

The iVu Plus TG has four different sensor types that includes Area, which ensures that some feature, or features, are present on a part; Blemish, which finds flaws on a part, such as scratches on a disc; Match, which verifies that a pattern, shape or part in any orientation matches a reference pattern; and Sort, the newest sensor type, which recognizes and sorts different patterns such as nuts, bolts, and washers. The sort function allows users to train the sensor to distinguish between as many as 10 patterns. Combined with Ethernet connectivity, the new iVu Plus TG vision sensor allows for the quick introduction of new patterns and rapid product changeover.

Meanwhile, the iVu Plus BCR reads and optionally validates data within DataMatrix (ECC200 barcodes), and several linear barcodes, such as Code 128, CODABAR, and Pharmacode. with the support of Ethernet connectivity, the iVu Plus BCR sensor also has the ability to remotely update the data used for validation from anywhere on the Ethernet network. Plus, both the TG and BCR models are now able to store up to 30 inspections.

Each of the models is housed in an IEC IP67 rated sensor housing, making them rugged and versatile. The camera acquires up to 100 frames per second, and the integrated ring lights are available in red, green, blue, white, and infrared. With USB 2.0 output, users can save and load configuration data, and using the emulator they can perform offline editing, thus potentially increasing productivity and reducing costs.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/294 2011-02-08 http://www.bannerengineering.com/en-US/news/releases/2011/292 MINNEAPOLIS — Feb. 1, 2011 — Banner Engineering Corp. introduces Overmolded Flex Relief Plastic Fibers to its line of fiber optic sensors. The new plastic fiber assemblies provide additional resistance to fiber damage or breakage in high flex environments and typically offer a flex life of more than 10,000 cycles. High quality fiber ensures a reliable and stable detection range necessary for applications in environments where the fiber moves relative to the fixed ferrule. These fibers are suitable in any application where plastic fibers are currently used, and they provide additional durability to machine designs. Typical applications include small part detection, wire break detection, registration mark detection, and part-in-place detection in high vibration or confined spaces. The plastic fiber can be routed to the detection zone, and the overmolded flex relief prevents the fiber from being bent too tightly at the sensing tip.

The new overmolded fibers are also more attractive to the end user and are refined for installations where the fiber is visible on the machine. Stainless steel mounting hardware is included, as is a stainless steel threaded ferrule. The PVC flex relief ensures a minimum bend radius at the fiber-to-ferrule transition. The sensing range is the same to the equivalent non-flex relieved fiber assembly. The fibers also have higher tensile pull resistance than the non-overmolded design, which helps reduce accidental damage to the fibers during installation and maintenance.
]]> http://www.bannerengineering.com/en-US/news/releases/2011/292 2011-02-01 http://www.bannerengineering.com/en-US/news/releases/2011/285 MINNEAPOLIS — Jan. 18, 2011 — Brighter is better while the price remains nice — those are the driving forces behind the introduction of new IP50 and IP68 High Intensity Area Lights from Banner Engineering Corp. The new Area Lights are part of Banner's vision sensors and lighting product division and offer significantly brighter illumination, a longer range, and a more even light pattern when compared to the previous generation of the same light — all without a price increase.

Banner's new Area Lights are designed to accommodate PresencePLUS or other machine vision cameras and are available in four different visible colors — red, blue, white, or green — as well as infrared. Five extremely bright LEDs are used for illumination of targets ranging from 0.10 to 3 meters from the area light. Fixed and adjustable intensity models are available, making them a lighting solution for nearly any machine vision sensing environment. The bodies are maintenance-free and feature rugged construction for long-lasting durability. The IP68 model is available in either a nickel-plated or stainless steel housing, while clear acrylic, clear diffusing acrylic, or clear glass may be selected for the window material. The IP50 model is best suited for use in dry environments, while the IP68 model is ideal for use in harsh washdown settings such as the food and beverage, pharmaceutical and medical, and material handling industries.

Additional key features of the High Intensity Area Lights include:
* Universal strobe voltage 5-24V dc
* Optically isolated strobe signal
* Continuous or strobed operation
]]> http://www.bannerengineering.com/en-US/news/releases/2011/285 2011-01-18 http://www.bannerengineering.com/en-US/news/releases/2011/282 MINNEAPOLIS — Jan. 11, 2011 — Banner Engineering Corp. introduces increased functionality and practicality to its line of TL50 indicators, making it available as an audible only indicator, a sealed audible indicator light, and a high-brightness audible indicator light. The new versions of the TL50 indicator were designed to provide viable solutions for environments where they had not been previously. For instance, the audible only indicator provides customers with an audible device that, unlike panel mount audible alarms, can be placed anywhere in the factory without the need for a separate enclosure to house them. The sealed audible indicator provides an ideal solution for harsh and wet environments, such as the food and beverage, pharmaceutical and medical, as well as the material handling industries. Meanwhile, the high brightness model improves visibility in areas with high levels of ambient light. All models of the TL50 indicator are available in black or light grey, as well as IP50 or sealed IP67-rated housing.

"Our goal has been to make the TL50 as versatile as possible in order that it might be used in as many different environments as possible," said Chuck Dolezalek, Product Development Manager at Banner Engineering. "By expanding the family of TL50 indicators to include the audible only, sealed audible indicator light, and high brightness indicator light, we have a product line that can be used in a wider variety of industrial and commercial settings."

Mounting options for the TL50 indicators include a 30 mm threaded base for direct cabinet mounting or a variety of bracket options. All models of the TL50 indicators are rugged, cost-effective, and easy to install. They are all completely self-contained with no controller and no assembly required. The entire TL50 family of indicators is immune to EMI and RFI interference.

Banner tower lights can be built-to-order. Configure your model using our online tool.

Additional key features of the TL50 Indicator include:

Multi-Color General Purpose
* Low power consumption (less than 2 watt)
* Long life (100,000 hours average)
* Displays up to 5 colors
* Optional audible function with variable intensity

High Brightness
* More than four times brighter than the standard TL50 tower lights, improving visibility in areas with high levels of ambient light
* Illuminated segments provide easy-to-see operator guidance and indication of equipment status
* Optional audible function with variable intensity
]]> http://www.bannerengineering.com/en-US/news/releases/2011/282 2011-01-11 http://www.bannerengineering.com/en-US/news/releases/2010/273 MINNEAPOLIS — Dec. 14, 2010 — Banner Engineering Corp. introduces K50L Daylight Visible lights to its line of EZ-LIGHT™ indicators. The 50 mm lights provide a solution for areas where high visibility is required, even in the presence of direct sunlight. The new indicators provide a controlled field of view for signage and narrow lane use, and may also be used for low-cost vision sensor illumination. Banner's EZ-LIGHT™ K50L Daylight Visible indicator lights are rugged thanks to their IEC IP67 rating, cost-effective because they are compact and completely self-contained which eliminates the need for a controller, and are easy-to-install with their 30 mm mounting base. Models may be ordered with either AC or DC supply voltage, and are immune to EMI and RFI interference. The DC models are available with up to three colors in a single housing, as well as PNP or NPN input type, depending on the model.]]> http://www.bannerengineering.com/en-US/news/releases/2010/273 2010-12-14 http://www.bannerengineering.com/en-US/news/releases/2010/272 MINNEAPOLIS — Dec. 7, 2010 — Banner Engineering has added a new compact metal housing rated for Class I, Division I* hazardous locations to its intrinsically safe DX99 Wireless Node product line. The new version of the DX99 Node provides power to the sensor directly within the hazardous area as the integrated battery power supply produces an intrinsically safe power source for the radio transceiver and external third party sensors. With its new housing, the DX99 Node is more versatile while still offering a single chamber that includes the battery, wiring terminal, and radio for easy mounting and connection to sensors.

"DX99 Nodes help Banner usher in a new era for both wireless and hazardous area sensing," said Chris Dales, Business Development Manager at Banner Engineering. "With integrated IS power for the radio transceiver and sensing device, the potential to monitor process variables that are typically too far from existing wired infrastructure is endless."

Designed with industrial process applications in mind, DX99 Nodes create a secure and reliable wireless network. DX99 Nodes offer a combination of input options including Discrete, Analog, Thermocouples and RTDs. The system also includes a built-in Site Survey tool that allows the installer to quickly and easily determine the quality of the wireless link. DX99 Node radios transmit and receive wireless data up to 3 miles (150mw with 2dBi antenna) while consuming very little power. Low-power electronics combined with unique sampling technology provide a standalone solution that operates for years on a single battery. Additional accessories, including flange and pipe mounting brackets, are also available from Banner.

* Class I, Div 1, Groups A,B,C,D; Class II, Div 1 Groups E,F,G; Class III, Div 1; Zone 0 and Zone 20 combustible dust and flammable gases areas]]> http://www.bannerengineering.com/en-US/news/releases/2010/272 2010-12-07 http://www.bannerengineering.com/en-US/news/releases/2010/270 MINNEAPOLIS — Nov. 30, 2010 — Banner Engineering Corp. introduces new high intensity and dimmable high intensity LED linear array lights. The new linear array lights offer much brighter illumination, a longer effective range, and a very even pattern of light (as close as 3 inches) — all without a price increase over previous versions of the same light. The high intensity lights are available in both IP68 and IP50 housing, while the dimmable high intensity lights are only available in IP50. Both models operate as a high-power, solid-state LED array and are available in four high-intensity visible wavelengths, plus infrared. Continuous or strobed operation is selectable via sensor software (P4 models) or via hookup. The IP68 models are available in 290, 435, and 580 mm lengths, while the IP50 models are available in 145, 290, 435, 580, 870 and 1160 mm lengths. A built-in constant current regulation allows the linear array light to be powered directly with 24V dc, which means no external current controller is needed.

Additional key features of the High-Intensity Linear Array Lights include:
* Optically isolated strobe signal
* LEDs directly illuminate their target
* Lens angle of 6.5°
* Universal strobe voltage 5-24V dc
* Swivel bracket available
* 5-pin Euro style Quick Disconnect connector on endcap
* Diffusing models offer even lighting when the light is mounted closer than 150 mm (6") from the target or when a wider, softer light pattern is required
]]> http://www.bannerengineering.com/en-US/news/releases/2010/270 2010-11-30 http://www.bannerengineering.com/en-US/news/releases/2010/269 MINNEAPOLIS — Nov. 22, 2010 — Banner Engineering Corp. introduces sealed audible and gray housing EZ-LIGHT™ CL50 Column Lights, two new product enhancements to Banner’s largest indicator light. The EZ-LIGHT™ CL50 Column Light — which provides a large and highly visible indicator light for use in public areas, on machinery, and in factories — may be ordered in gray in addition to black, providing an aesthetically pleasing look to the long-lasting lights. In addition, models with the audible tone generator can draw immediate attention to the indicator light for situations where the operator’s back is normally to the light.

“Customers began asking for an audible version as well as a different color housing that would blend into the background of the work environment better. In both cases, the result will make the actual indicator stand out even more,” said Chuck Dolezalek, Product Development Manager at Banner Engineering. Other markets and applications for which the column light provides a solution include retail cashier and information kiosk positions.

The CL50 column light is visible from 360 degrees and at great distances with its use of LED technology, which also allows for low power consumption (2 watts) and long life (100,000 hours on average). No assembly is required, making the light ready to be installed and used within minutes thanks to a 30 mm threaded base for direct cabinet mounting with a single drilled hole. All models are immune to EMI and RFI interference, while the general purpose and sealed audible models have a rugged IP67-rated housing.

Additional key features of the EZ-LIGHT™ CL50 Column Light:
* Models with 1, 2, or 3 colors are available
* System is self-contained; no controller needed
* Audible tone with variable intensity can be added to any model
]]> http://www.bannerengineering.com/en-US/news/releases/2010/269 2010-11-22 http://www.bannerengineering.com/en-US/news/releases/2010/267 MINNEAPOLIS — Nov. 16, 2010 — Banner Engineering Corp. introduces IEC IP67-rated LED Sealed Backlights with increased brightness to its selection of high-quality vision lighting. The sealed backlights are designed to work with any machine vision system and are available in four different sizes, ranging from 75 x 150mm to 300 x 150mm. With their smooth, IP67-rated housing, the backlights are easily cleaned and cannot hold harmful contamination, which makes them an ideal solution for harsh environments such as the food and beverage industry where clean, waterproof, and non-corrosive are essential qualities.

"By sealing the LED backlights in a rugged, non-corrosive waterproof housing, we have made them even more versatile because they can be used for applications in environments where they were not a practical solution, previously," said Banner Engineering Product Development Manager, Chuck Dolezalek. "We feel that these new sealed LED backlights are not only competitively priced, but that their features and performance are as good, if not better than other brands out there."

Backlights are made to emit an even pattern of light so that when placed behind the designated target and aimed directly back towards the camera, the resulting silhouette can be inspected for proper size and shape. The new sealed backlights from Banner operate as a solid-state LED matrix that provides extremely bright light with evenly spread intensity from edge to edge, resulting in greater accuracy when precision gauging is necessary. Some common applications where the IP67 sealed LED backlight is used in conjunction with a vision sensor include stamped metal inspection, meat shape profiling, and bottle fill inspection.

The IP67-rated sealed backlights from Banner are available in four visible colors (red, green, blue, and white), plus infrared, and can be operated in either continuous or strobe mode via their sensor software. The backlights are easily mounted either directly from the back or as a surface mount, and two stainless steel brackets are included along with the corresponding hardware.

Key features of the Sealed LED Backlights:
* Rugged, waterproof housing, rated IEC IP67
* Extremely bright light
* Smooth exterior for easy cleaning
* Extremely even intensity from edge-to-edge
* M12 connector
]]> http://www.bannerengineering.com/en-US/news/releases/2010/267 2010-11-16 http://www.bannerengineering.com/en-US/news/releases/2010/265 MINNEAPOLIS — Nov. 9, 2010 — Manufacturing environments requiring proper illumination, such as industrial control cabinets and work cells, now have a new solution available from Banner Engineering Corp. The WLS28 Work Light Strip is a general purpose, solid state LED work light intended to provide even, bright, and highly efficient illumination to enclosures and other areas with poor lighting conditions. With a robust, yet small profile metal housing, the WLS28 Work Light Strip is available in various lengths from 145mm (5.7") to 1130mm (44.5"), while maintaining the same narrow width of 28mm (1.1") for all models.

In addition to providing light to areas with an even pattern of light and no shadows, the WLS28 Work Light Strip, consumes very little power — less than 9 watts per foot. When the light is used within its specifications, the typical lifetime of the LEDs is 50,000 hours of continuous operation with minimal degradation of intensity. Wiring of several lights can be minimized by cascading them end-to-end, potentially reducing costs even further. Swivel mounting brackets are included and allow for pivoting of the light 45° in either direction. The WLS28 Work Light strip is available in cabled and Quick Disconnect models, as well as stand-alone and cascadable models.

Key features of the WLS28 Work Light Strip:
* High-power solid state LED array
* Rugged aluminum housing
* Low-profile design with included swivel mounting brackets
* Illuminates a large area with an even pattern of light and no shadows
* Low power consumption]]> http://www.bannerengineering.com/en-US/news/releases/2010/265 2010-11-09 http://www.bannerengineering.com/en-US/news/releases/2010/264 MINNEAPOLIS — Nov. 2, 2010 — Banner Engineering Corp. introduces the EZ-LIGHT™ WL50 Work Light, a compact and rugged general purpose indicator light designed for local illumination in areas with poor lighting conditions. Whether it is used in an industrial control cabinet, work cell, or other enclosure, the EZ-LIGHT™ WL50 Work Light provides proper task lighting with an even pattern of light and no shadows, thus reducing errors and eliminating the need for a flashlight.

With an aesthetic shape that sheds debris and moisture, the WL50 is UL® listed for use in wet locations and is also cased in robust IP69K (standard) or IP67 (push-button models) housing to help make it shock, vibration and impact resistant. A low-profile, flat-pack design and multiple mounting options make the WL50 both a simple and versatile indicator light. LED technology enables the WL50 to consume less than 2 watts of power, helping it last for more than 50,000 hours. With 12 to 30V dc inputs, there is no need for high voltage AC lines to be installed, making it energy-efficient and cost effective. The EZ-LIGHT™ WL50 Work Light is available in either standard or push-button, cabled or Quick Disconnect models.

Applications:
* Improved lighting inside control cabinets and at operator work stations
* Task lighting for detailed assembly steps
* Guided assembly
* Error proofing of lean manufacturing cells

Key features of the EZ-LIGHT™ WL50 Work Light:
* Sealed polycarbonate housing rated for IP69K (standard models) or IP67 (push-button models)
* Low profile design with several mounting options
* Cabled and Quick Disconnect models available
* Flat-mount or 30 mm base-mount models available
* 12 to 30V dc operation
]]> http://www.bannerengineering.com/en-US/news/releases/2010/264 2010-11-02 http://www.bannerengineering.com/en-US/news/releases/2010/261 MINNEAPOLIS — Oct. 26, 2010 — Among the unique products developed exclusively by Banner Engineering Corp. are the R-GAGE QT50R Adjustable Field and Retroreflective sensors. Originally made for train detection applications, the R-GAGE QT50R sensor has succeeded where photoelectric, ultrasonic, and magnetic sensors have fallen short, primarily because of its use of radar technology to sense objects.

"Magnetic sensors were affected by the electric current of trains, ultrasonic sensors were susceptible to the interference caused by the wind of passing trains blowing away the return signal, and optical sensors became impractical because dirt and dust accumulated and eventually inhibited the sensor's ability to deliver accurate results," said Ashley Wise, Development Engineer at Banner Engineering. "The solutions to those problems were not always practical or cost-effective, so we developed the QT50R Adjustable Field sensor and it has proven to be a successful and efficient solution."

The Adjustable Field radar sensor emits a well-defined beam of high-frequency radio waves from an internal antenna and processes the signal reflected back to the receiving antenna. Other applications for which the QT50RAF radar sensor is ideal include detecting vehicles on roads and near intersections, boat detection for locks and dams, proximity detection for large shipyard cranes and cargo, car counting for parking ramps, gates, and drive-thrus, and subway and light rail logistics.

Recently, the QT50R Retroreflective model was developed and introduced to complement the Adjustable Field model. Like the Adjustable Field model, the Retroreflective model emits a beam of high-frequency radio waves. However, there are several key differences between the two radar sensors — primarily, the Retroreflective model reliably senses stationary targets with poor or no radar reflection thanks to the use of a reference signal, or retro-target. Additionally, the sensor ignores objects in the background beyond the retroreflective target, and the effective sensing beam of the Retroreflective model is much narrower, creating a more focused sensor.

Finally, the Retroreflective model can also sense targets up to the face of the sensor, thus eliminating any sensor dead zone. "We believe the functionality, utility, and price of both radar sensors will set them apart from the competition," said Wise. Some common applications of the Retroreflective model include tollbooths, gate control, parking ramps, train detection and shipyard logistics, and truck trailer detection at loading docks.

Both sensors feature FMCW (true-presence) radar to detect moving and stationary objects and offer simple sensing field configurations. The radar sensors operate within Industrial, Scientific, and Medial (ISM) telecommunication bandwidth with no special license required, and their rugged IP67 housing is built to withstand harsh conditions, making it impervious to environmental elements such as dust, rain, fog, snow, sun, and wind.

The maximum distance an R-GAGE can sense targets will always depend on the size and shape of the target. The standard adjustable field sensor is limited to 15 meters. However, specials can be ordered with ranges out to 40 meters. Specials can also be ordered with advanced capabilities such as two independent sensing zones, narrower beam patterns, analog output, velocity/direction, heartbeat for health monitoring, and higher gain antennas for more sensitive detection.

R-GAGE QT50R output properties and sensing field can be configured with simple DIP switches. Retro-target TEACH-IN is performed via remote TEACH. Both sensors are available in cabled or M12 quick-disconnect models.
]]> http://www.bannerengineering.com/en-US/news/releases/2010/261 2010-10-26 http://www.bannerengineering.com/en-US/news/releases/2010/260 MINNEAPOLIS — Oct. 19, 2010 — Banner Engineering Corp. introduces the SB12 and SB12T to its line of miniature photoelectric sensors. The SB12 Series is an opposed mode emitter/receiver pair that is available as a snap-in barrel (SB12) or 12 mm threaded barrel (SB12T). The two sensors have been developed to provide a competitively priced solution for OEM's machine builders and material handling applications, and to compliment the EZ-Beam S12 opposed mode sensors. Applications include people detection at turnstiles, automatic doors openers, escalators, and moving walkways.

The SB12 Series sensors come as a small, flange-mounted tubular pair. A narrow effective beam allows for multiple sensors to operate in close proximity of one another, and LED status indicators display output overload, signal received, and marginal signal. No brackets are required for either model, allowing for easy installation. Sensing range is 1.5 m, and the emitter uses an invisible infrared LED.

The SB12 provides simple to mount snap-barrel housing for applications where the mounting holes are precisely located and formed and is recommended for applications when the sensor can be installed behind a protective window. Meanwhile, the SB12T comes in M12 threaded housing, and the mounting holes can be prefabricated or drilled on site. The threaded barrel sensor offers a more robust mounting solution for applications in areas with vibration, rough handling, or that are prone to vandalism.

Key features of the SB12 sensors include:
* 10 to 30V dc supply voltage with single NPN or PNP output, depending on model
* Light Operate (LO) or Dark Operate (DO), depending on model
]]> http://www.bannerengineering.com/en-US/news/releases/2010/260 2010-10-19 http://www.bannerengineering.com/en-US/news/releases/2010/257 MINNEAPOLIS — Oct. 12, 2010 — Banner Engineering Corp. introduces two mid-range adjustable field sensors to the WORLD BEAM® QS30 family — a foreground suppression and a background suppression model. The QS30AFF400 (foreground suppression) and the QS30AF600 (background suppression) have been designed to expand Banner's growing line of short and long-range adjustable field sensors. The sensors use advanced linear imager technology to provide a sensing solution for industrial applications such as part-in-place detection, feeder bowl control, and package detection on conveyors.

"Our goal in developing the new QS30AF/AFF models is to provide a high performance, adjustable field sensor capable of twice the detection range with less color sensitivity than Banner's previous generation of sensors," said Dennis Smith, Technical Marketing Manager at Banner Engineering. "The use of a 128 pixel camera (linear imager) makes the QS30 resistant to mechanical shock and vibration, and it enables advanced image processing to maximize the range and minimize the effects of target color. The sensor also has excellent cross talk immunity and can reject fluorescent or other spurious light signals so that multiple Banner sensors can be used in close proximity to one another."

The QS30AFF400 offers foreground suppression for reliable detection when a fixed background is present, though the object color or shape may vary. Conversely, the QS30AF600 provides reliable detection of objects when the background condition is not controlled or fixed, thus ignoring objects beyond the sensing field cutoff. The sensing range for all models is adjusted with a screwdriver potentiometer or via the remote teaches wire input and alignment of the sensor is easy thanks to a visible red LED sensing beam. Both sensors are available in three different waterproof, epoxy encapsulated IP67-rated housings allowing them to be used in even the toughest of industrial environments, while a 30 mm threaded barrel or side mount provides a variety of mounting options.

Additional features of the QS30AF/AFF:
* Precise and repeatable switch point performance
* Enhanced immunity to fluorescent lights and cross talk of nearby sensors
* Large, bright output and sensor status indicators
* Four turn potentiometer or remote input teach for setting the switch point distance
* Full assortment of convenient brackets and cordsets are available
* Models are available with cable or integral metal quick-disconnect or M12 pigtail connectors.
* Bipolar discrete outputs, PNP and NPN, with optional LO/DO selection in every model

Sensor-specific features:
QS30AFF400
* Adjustable cutoff range — 50-400 mm
* Maximum sensing range — 400 mm (all colors)

QS30AF600
* Adjustable cutoff range — 50-600 mm
* Maximum sensing range — 400 mm (6% Black Card); 600 mm (90% White Card)
* Minimum Sensing Range (Dead Zone) — 30 mm (6% Black Card)
]]> http://www.bannerengineering.com/en-US/news/releases/2010/257 2010-10-12 http://www.bannerengineering.com/en-US/news/releases/2010/254 MINNEAPOLIS — Oct. 5, 2010 — With personnel and equipment transit in mind, Banner Engineering Corp. introduces EZ-LIGHT™ Traffic Lights as a cost-effective solution for signaling, traffic control, and other applications where highly visible light is needed. EZ-LIGHT™ Traffic Lights can be used in a variety of settings and environments — from loading docks to parking garages, wet or dirty areas, indoors or outside — making them a vital component to increasing efficiency while potentially reducing expenses and lost time due to mishaps in traffic areas. “With the EZ-LIGHT traffic lights, we have a simple solution for any environment requiring traffic control,” said Chuck Dolezalek, Product Development Manager at Banner Engineering. “They're durable, easy to install, and can be tailored to meet our customer's needs.”

Using LED technology that consumes very little energy, the traffic lights are compact devices that come as a preassembled unit, are completely self-contained, and house up to three indicators with sun shields already included. The EZ-LIGHT™ Traffic Lights have an aesthetic shape that sheds debris and moisture, while their construction is shock, vibration, and impact resistant. In addition to their durability, the traffic lights are immune to EMI and RFI interference and have a controlled field of view for signage and narrow lane use.

Key features of the EZ-LIGHT™ Traffic Lights include:
* Intense levels of light output for outdoor applications
* No controller needed
* Models for flat or DIN-rail mounting, or for use with standoff pipe and adapters for elevated mounting
* Choice of NPN or PNP input, depending on model
* Choice of 15 to 30V dc or 85-130V ac operation
]]> http://www.bannerengineering.com/en-US/news/releases/2010/254 2010-10-05 http://www.bannerengineering.com/en-US/news/releases/2010/250 MINNEAPOLIS —Sept. 28, 2010— Safety, simplicity, and versatility are the driving influences behind the new AG4 Safety Laser Scanner, a two-dimensional optical safety device from Banner Engineering Corp. Using pulses of infrared light to locate and measure the position of objects in its field of view, the AG4 effectively protects personnel, as well as stationary and mobile systems within a user designated area. A single device with a compact design, simple installation, and easy-to-use software, the AG4 is ideal for irregularly shaped safeguarding in applications where a standard two-or three-piece safety light screen will not work.

"We saw a need for a solution that could be used as a primary safeguard that would stop hazards at the perimeter of a guarded area, and a solution that could be used to prevent the reinitiating of a machine cycle while an individual is within the guarded area," said Mike Carlson, Safety Products Marketing Manager at Banner Engineering. "The AG4 will provide a solution in any number of stationary applications —such as area, vertical, access and perimeter guarding— but also is an excellent solution for collision avoidance on mobile vehicles such as automated guided vehicles (AGVs), overhead cranes, and transfer cart/trolleys." Some common applications for which the AG4 provides a solution includes multiple-zone monitoring, area access monitoring, and collision avoidance.

The AG4 operates on the principle of diffuse reflection (i.e. reflected light). Once the protective and warning fields are set to match the shape of the work area, persons or objects entering the protection field will be detected and a safety stop signal will be generated. The effective protection field resolution is from 30 to 150 mm, with ranges up to 6.25 meters, while the warning field has a range of up to 15 meters with a resolution of 150 mm. With a 0.36° lateral resolution, the AG4 can detect objects in a zone up to 190° from its fixed position. Additionally, the AG4 is constructed using rugged, die-cast aluminum housing intended to withstand the rigor of factory floors.

Key features of the AG4 Safety Laser Scanner:

* Highly flexible protective and warning fields can be set to match the shape of the work area
* Simple installation, easy to use software
* Five LED diagnostic display presents system status and diagnostics of devices without connecting to a PC
* Eight individual protective and warning field pairs configured using a PC
* Configurable response time from 80 to 640 milliseconds
* RS-232 and RS-422 PC interface connection; USB adaptor available
* System meets all requirements for Type 3 per IEC 61496-1/-2, Category 3 PLd per EN ISO 13849-1, and Safety Integrity Level (SIL) 2 per IEC 61508
* Two solid-state OSSD safety outputs (250 mA) and two solid state auxiliary outputs (100 mA).
]]> http://www.bannerengineering.com/en-US/news/releases/2010/250 2010-09-28 http://www.bannerengineering.com/en-US/news/releases/2010/247 MINNEAPOLIS —Sept. 21, 2010— Banner Engineering's 2010 Catalog is now available in an interactive online version. Banner's interactive catalog provides a single-source, user-friendly guide to the company's multi-faceted product offering. The interactive catalog is sectioned exactly like the print version and also features a powerful search tool. By entering a model or part number, application, or other words and phrases, users can easily find products from the company's five divisions:

* Sensors, including photoelectric, fiber optic, special purpose, ultrasonic and measuring array sensors
* Vision and Vision Lighting, featuring Banner's iVu Touch Screen Image Sensors
* Wireless, highlighting SureCross Wireless Network devices and FlexPower™ power supplies
* Indicators, detailing the company's highly visible and versatile EZ-LIGHT™ family
* Machine Safety, illustrating products such as the SC22-3 Safety Controller and EZ-SCREEN® LP low-profile safety light screen

The catalog's "What's New" section introduces users to Banner's innovative new products, such as the iVu Touch Screen Image Sensors, the SureCross Ethernet Data Radio and expansions to Banner's popular WORLD-BEAM® QS18, Q20 and QS30 photoelectric sensor lines.

Users can conveniently find additional details for the featured products, such as support data, using the interactive page references. The catalog can also be downloaded as a desktop shortcut, allowing for immediate access.

Banner's 2010 Interactive Catalog additionally features more than 100 pages of accessories, including mounting brackets, cordsets, retroreflectors and enclosures. Links throughout the product sections efficiently guide users to detailed information, helping with the selection of the correct accessories.

Banner's 2010 Interactive Catalog can be found at http://catalog.bannerengineering.com. A printed version is also available free of charge. Request a catalog online at www.bannerengineering.com/2010_catalog or call 1.888.373.6767.
]]> http://www.bannerengineering.com/en-US/news/releases/2010/247 2010-09-21 http://www.bannerengineering.com/en-US/news/releases/2010/245 MINNEAPOLIS — Sept. 14, 2010 — Banner Engineering Corp. introduces the new LC80 Controller—a manually operated controller designed to be compatible with the family of EZ-LIGHT™ products—but versatile enough to be used with other industrial control devices. The LC80 is an ideal solution for Andon, call-for-parts, and machine status indication processes, to name a few. Both toggle switch and rotary switch models are available with a variety of mounting options. “Since our EZ-LIGHT™ group is very broad and diverse, we felt it was necessary to develop a product capable of working with our existing line of indicator lights, as well as other control devices with PNP input,” said Chuck Dolezalek, Product Development Manager at Banner Engineering. “The LC80 is also customizable, which means we can create made-to-order indicator packages for any number of applications and environments.”

Key features of the LC80 EZ-LIGHT™ Controller:

* Versatile utility, mounting options
* Toggle switch model can control up to 5 indicators simultaneously
* Solid ON and Flashing with settings
]]> http://www.bannerengineering.com/en-US/news/releases/2010/245 2010-09-14 http://www.bannerengineering.com/en-US/news/releases/2010/242 MINNEAPOLIS — Sept. 7, 2010 — Two new product enhancements to the EZ-LIGHT™ TL50 Tower Light are available from Banner Engineering Corp. First, the tower lights now come in high brightness models, making them four times brighter than the standard TL50 models, thus improving visibility in areas with high levels of ambient light. The EZ-LIGHT™TL50 Tower Light is designed to be a cost-effective and easy-to-install multi-segment indicator that could be viewed in a variety of areas or when multiple lights may need to be on at the same time. Therefore, placement on packaging machinery, automotive work cells, operator stations, and in retail environments are just some of the applications for which the EZ-LIGHT™ TL50H High Brightness Tower Light provides a solution. In addition to increased light intensity, both the standard and the high brightness models of the TL50 tower lights are now available in gray housings as well as black. The gray housing is pleasing to the eye, and helps both the standard and high brightness models blend into work areas where white or gray are the predominant colors.

Key features of the EZ-LIGHT™ TL50 Tower Lights:

* Standard and High Brightness:
* No assembly required
* Rugged, cost-effective, and easy-to-install multi-segment indicators
* Immune to EMI and RFI interference
* Completely self-contained; no controller needed
* 18 to 30V dc or 24V ac operation
]]> http://www.bannerengineering.com/en-US/news/releases/2010/242 2010-09-07 http://www.bannerengineering.com/en-US/news/releases/2010/240 MINNEAPOLIS — Aug. 31, 2010 — Banner Engineering Corp. introduces the K80 Call Light, the newest entry to the EZ-LIGHT™ family, designed to keep a high level of productivity in flexible manufacturing environments. Installing a signal to parts bins is a simple solution to keeping parts bins stocked and the assembly line productive. In flexible manufacturing environments, operator stations and work cells must allow for quick changes to assembly and manufacturing lines. Parts bins must also be mobile and easily configured to accommodate assembly realignment and changes. With its rugged pre-assembled housing and the ability to be placed in any area of a work cell where it might otherwise be difficult or costly to supply power, the K80 is a versatile, low-cost call light solution. The EZ-LIGHT™ K80 is powered by two 9V batteries and emits a flashing red signal from a large 50 mm dome to let stocking personnel know when to refill parts bins before supplies are gone, allowing assembly and manufacturing line operators to sustain production. Not only is the K80 cost effective, but it is also easy to install thanks to a variety of mounting options, including Velcro, bracketed, or DIN-rail.

Key features of the K80 Call Light include:

* 50 mm red dome
* Flashes ON/OFF
* Battery Powered
* Switch Activated
* No assembly required
* For "Andon" applications
* Rugged and easy-to-install
* Long life LED technology]]> http://www.bannerengineering.com/en-US/news/releases/2010/240 2010-08-31 http://www.bannerengineering.com/en-US/news/releases/2010/220
*Sensors, including photoelectric, fiber optic, special purpose, ultrasonic and measuring array sensors
*Vision and Vision Lighting, featuring Banner's iVu Integrated Touch Screen Image Sensors and the iVu Image Sensors with Remote Display
*Wireless, highlighting SureCross™ Wireless Network devices and FlexPower™ power supplies
*Indicators, detailing the company's highly visible and versatile EZ-LIGHT™ family
*Machine Safety, illustrating products such as the SC22-3 Safety Controller and EZ-SCREEN® LP low profile safety light screen

This comprehensive catalog features multiple navigation options for enhanced usability, including color-coded tabs that correspond with product divisions listed in the table of contents. The catalog's "What's New" section introduces users to Banner's innovative new products, such as the iVu Touch Screen Image Sensors, the SureCross Ethernet Data Radio and expansions to Banner's popular WORLD-BEAM® QS18, Q20 and QS30 photoelectric sensor lines. Users can then compare product features and performance using the catalog's convenient selection guide.

Banner's 2010 Catalog additionally features detailed illustrations of how these products can be applied in myriad industrial applications, with page references that efficiently guide users to further information on each product demonstrated. This resource also contains more than 100 pages of accessories, including mounting brackets, cordsets, retroreflectors and enclosures.

Banner's 2010 Catalog is available free of charge. Request a catalog online at www.bannerengineering.com/2010_catalog or call 1.888.373.6767.]]> http://www.bannerengineering.com/en-US/news/releases/2010/220 2010-05-18 http://www.bannerengineering.com/en-US/news/releases/2010/203
The iVu Remote Display boasts the same intuitive programming interface as the iVu's integrated touch screen, which speeds operator training and reduces installation time. One display can be used to program multiple iVu sensors. Remote Series Sensors operate independently of the Remote Display, so the display can also be hot-swapped—minimizing downtime when reprogramming sensors to satisfy new application requirements.

Connected via a 3' (1 m) to 50' (16 m) cable, the Remote Display facilitates access to the user interface and allows personnel to view inspection images from a distance. The feature proves particularly beneficial in certified application environments, where personnel access could compromise the integrity of the area—thus leading to downtime and potential recertification costs.

The following features make the iVu Remote Touch Screen Display ideal for complex inspections in challenging-to-access areas:

* Display incorporates two LEDs that provide feedback on the remote sensor's operation—one for Power/Error and the other indicating Pass/Fail inspection results
* 3.5" diagonal color LCD flat-panel touch screen display
* Small, lightweight display unit has ergonomic shape that fits comfortably in hand
* Can be hot-swapped among multiple live sensors
* Five cordsets available—up to 50' (16 m) in length—to connect the display to a remote sensor
* Exceptionally wide viewing angle—60 degrees left and 60 degrees right; 50 degrees up and 55 degrees down
* Mounting bracket/docking station and stylus with cable are included

Learn more about the iVu Remote Display on BannerEngineering.com.]]> http://www.bannerengineering.com/en-US/news/releases/2010/203 2010-04-07 http://www.bannerengineering.com/en-US/news/releases/2010/199
The QS18 Adjustable-Field Foreground Suppression Sensors operate in diffuse mode, detecting light returned by the background, but ignoring light returned by the object. The concept is similar to that of a polarized retroreflective sensor; if the sensor cannot see the background (reflector), the output switches on—indicating that the target object is present.

"These photoelectric sensors are an ideal solution for material handling or packaging applications where irregularly sized/positioned or shiny objects are present against a fixed background," said Mike Turner, Material Handling Business Development Manager at Banner Engineering.

These compact sensors are available in two adjustable cutoff ranges: 15-40 mm and 30-200 mm. The short-range models are ideal for detecting thinner objects that are closer to the background.

The QS18 Foreground Suppression Sensors are particularly useful if the following application conditions are present:

*Target object is reflective
*Reflective background
*Detecting dark objects on light backgrounds
*Sensors are aimed toward factory lights

The following features make the QS18 Foreground Suppression Sensors advantageous in challenging material handling and packaging applications:

*Adjustable range: short-range models offer 15 to 40 mm sensing range; long-range models offer up to 200 mm sensing range
*Reliable detection when a fixed background is present and the object color or shape varies
*Objects detected to the face of the sensor (no dead zone)
*Simple multi-turn screw adjustment of cutoff distance
*Crosstalk immunity algorithm allows two sensors to be used in close proximity
*Visible red emitter for simple sensor alignment

Learn more about the WORLD-BEAM QS18 Foreground Suppression Sensors on BannerEngineering.com.]]> http://www.bannerengineering.com/en-US/news/releases/2010/199 2010-03-29 http://www.bannerengineering.com/en-US/news/releases/2010/188
Sharing the same integrated touch screen design as the first iVu series model—the iVu TG Image Sensor—the iVu BCR allows users to efficiently configure, monitor and modify an inspection on-site. The iVu BCR deciphers bar codes of varying types to verify correct content at production speeds of hundreds of parts per minute—all within a single compact, rugged package.

After introducing the iVu TG Image Sensor in early 2009, we gathered customer feedback that overwhelmingly indicated a desire for bar code reading capabilities, said Dan Holste, Director of Vision at Banner Engineering. We responded to the needs of our customers with this innovative solution that is both easy to install and support—right on the factory floor. The iVu BCRs intuitive interface reduces operator training time and allows first-time users to set up complex applications without a PC or external controller.

The iVu Bar Code Reader enables high-performance reading of industry-standard bar codes, including:

• DataMatrix (ECC 200) bar codes
  
• Linear bar codes:
  
  • Code 128
    
  • Code 39
    
  • Codabar
    
  • Interleaved 2 of 5
    
  • EAN-13
    
  • EAN-8
    
  • UPCE
    
  • Postnet
    
  • IMB
    
  • Pharmacode
    

Several features of the iVu BCR make it particularly useful in a variety of challenging applications:

• 2.7" (68.5 mm) touch screen display empowers users to configure, deploy, and monitor inspections on the factory floor—without a PC
  
• Intuitive interface allows new users to have the sensor up and running in minutes, without training
  
• Software emulator lets users perfect their application and preload parameters offline
  
• Compact, rugged IP67-rated housing is available with an optional integrated ring light—offered in red, white or infrared
  
• Exposure times as fast as 0.1 ms to ensure reliable performance on high-speed assembly lines
  
• Three trigger modes are available to suit varying application parameters: External (Single), Continuous, and External (Gated)

Learn more about the iVu Bar Code Reader.
]]> http://www.bannerengineering.com/en-US/news/releases/2010/188 2010-02-18 http://www.bannerengineering.com/en-US/news/releases/2009/167 SureCross product families. From the competitively priced DX70 platform—a point-to-point cable replacement system starting under $1000 for a 12 I/O-point pair—to the DX80 wireless I/O point-to-multipoint network with a variety of input-types and power options, the brochure includes information for wireless solutions that suit a broad range of application requirements.

The new brochure also includes pictures and model numbers of Banner's complete line of accessories, including enclosures, power supplies, relay boxes, antennas and everything needed to install and run wireless in a facility—all from a single vendor.

SureCross solutions offer:

*Analog, Discrete, Temperature and Serial I/O
*Transceiver pairs to replace a single signal cable
*Scalable networks to collect thousands of signals
*FlexPower™ options include battery, solar and DC
*Integrated Site Survey for real-time wireless link status
*Multi-layer security protocol
*IP67, Intrinsically Safe and Class I Div 2 models

For more information on how SureCross Wireless by Banner Engineering can help increase productivity and decrease down time, request a free copy of the brochure at: Bannerengineering.com/SureCrossBrochure. ]]> http://www.bannerengineering.com/en-US/news/releases/2009/167 2009-11-30 http://www.bannerengineering.com/en-US/news/releases/2009/163 FlexPower Solar Supply, BWA-SOLAR-001, delivers a complete solution specifically designed for powering SureCross Wireless Network devices—offering an integrated charge controller, rechargeable battery pack, AC wall charger and mounting hardware. The battery pack recharges in direct sunlight and continues to power the SureCross devices autonomously when sunlight is not available. The Solar Supply is an ideal solution for applications where wired power is not available or that require more power than a single-cell DX81 battery supply can provide.

Solar Supply Example 1:
Continuously Monitoring a 4-20 mA Transmitter
Often, in the oil and gas industry, the high value of the product requires that flow is measured continuously. Examples include custody transfer, remote drilling, and pipeline flow applications. A single FlexPower Solar Supply provides enough current to continuously power a 4-20 mA two-wire transmitter and FlexPower Node. This application requires an average of 80 minutes of sunlight per day and provides about 10 days of power without sunlight.

Solar Supply Example 2:
Wireless Network Range Extension
Extend the range of Banner's SureCross Wireless I/O network using solar-powered Data Radios. The FlexPower Solar Solution provides continuous power to a Data Radio and FlexPower Gateway. To complete the wireless network, battery or solar-powered Nodes collect I/O data up to 3 miles away. Visit www.bannerengineering.com for an overview of SureCross Wireless Network architecture.

Battery Backup Feature
The FlexPower Solar Supply can be used in addition to the DX81P6 Six-Pack Battery Supply as a backup power source. If the solar panel is damaged, the DX81P6 Battery Supply will provide backup power for a few weeks or longer depending on the load. For example, the battery backup can support a 2-wire sensor powered continuously with 15V at 20mA and a FlexPower Node transmitting once per second for up to 30 days.

Reduce Waste and Save Money with Solar
Banner's FlexPower Solar Supply is a stand-alone power option that enables wireless sensing where wired power is not available. The use of rechargeable batteries reduces the number of batteries necessary for long-term operation and ultimately minimizes electronic waste and saves money.

Visit BannerEngineering.com/Solar for more information.]]> http://www.bannerengineering.com/en-US/news/releases/2009/163 2009-11-18 http://www.bannerengineering.com/en-US/news/releases/2009/154
Key features of the SureCross Ethernet Data Radio include:

*900 MHz high-gain system has over 10 times the range of a WiFi network
*10+ mile range outside line of sight
*1500+ foot range indoors—900 MHz penetrates walls easily
*128-bit AES encryption for Ethernet data packets
*Sub-block error detection and retransmission
*Automatic scan or manual override for the best of 12 communication channels
*Indicator LEDs for channel selection and signal strength
*Point to multipoint configurations with up to 16 subscriber units
*Up to 12 access points per site provides a total of 192 points
*User configuration via internal web page
*Built-in spectrum analyzer and firmware upgrading
*900 MHz system does not interfere with 2.4 GHz WiFi networks

For more information on the SureCross Ethernet Data Radio, go to BannerEngineering.com/dataradio. ]]> http://www.bannerengineering.com/en-US/news/releases/2009/154 2009-11-09 http://www.bannerengineering.com/en-US/news/releases/2009/151 R58A Series Registration Mark Sensors for detecting registration marks in printing and material registration applications often found in the web printing, product packaging and pharmaceutical industries. The R58A features simplified setup via potentiometer adjustment of the switching threshold and switch-selectable light/dark operate. The sensor's short warm-up period, fast 10 kHz switching frequency and 15-microsecond repeatability ensure reliable detection in high-speed printing and web processing applications, where timing is critical.

"The R58A provides high-performance registration mark detection that is low-cost and easy-to-use," said Dennis Smith, Technical Marketing Engineer at Banner. "Banner's international and domestic customers require reliable mark detection, easy sensor set-up and fast response time—at a competitive price. The R58A delivers on all these requirements." Smith adds, "As the user adjusts the switching threshold using a potentiometer, two green LEDs guide the user to the optimal setting. The output logic is also user-selectable via a light/dark operate switch, enabling rapid product changeover on high mix printing lines."

The R58A's excellent contrast sensitivity, coupled with its small 1.2 x 3.8 mm sensing image, enables the sensor to detect subtle registration marks on high-gloss and other challenging materials, as well as in low-contrast applications. Additionally, the rugged metal housing and high-quality acrylic lens are designed to handle ambient electrical noise and vibration from presses and die cutting machinery.

A single emitter color—red or green, specified by model number—ensures that the customer's preferred light source is used every time. Banner also offers the more advanced R58E Expert Series Registration Mark Sensors with comprehensive TEACH options and three LED sensing colors—red, green and blue—in one sensor, allowing the user to optimize contrast based on the application.

Applications The R58A Series Registration Mark Sensor provides reliable registration mark detection in a wide range of applications, including:

*Printing: Labels, packaging, newspaper and wraps
*Filling and bottling machines
*Labeling machines
*Sealing machines for food and candy
*Plastic bagging printing, forming and sealing
*High-speed web processing applications

These features of the R58A Series Registration Mark Sensor make it particularly useful in the above applications:

*Simplified setup with potentiometer adjustment of switching threshold
*Switch-selectable light/dark operate (LO/DO)
*Fast 10 kHZ switching frequency; 15 µs repeatability
*Single emitter color; red or green, depending on model
*Easy-to-see output and setup indicators
*Rugged zinc alloy die-cast housing with high quality acrylic lens suitable for food processing applications; rated IP67
*Models with a 20 ms OFF-delay are available

Learn more about R58A Series Registration Mark Sensors.]]> http://www.bannerengineering.com/en-US/news/releases/2009/151 2009-10-21 http://www.bannerengineering.com/en-US/news/releases/2009/146 Minnesota West in 2008 and now works as a manufacturing engineer at Meier Tool & Engineering, designed the robot to compete with a friend that Nikrin had introduced to the game and, after playing for two weeks, had surpassed Nikrin in his ability.

Bill Manor, robotics instructor at Minnesota West, suggested Nikrin incorporate a PresencePLUS® P4 OMNI vision sensor with a right-angle lens from Banner Engineering. Manor had such a vision system in his possession, as Minnesota West had purchased it at a discount through Banner as a start-up education kit.

"Students have used Banner vision sensors in many projects over the years—to inspect containers, for example, as they come down a conveyor," Manor said.

To develop his Guitar Hero robot, Nikrin used a mannequin—complete with Minnesota West sweatshirt, hat and painted fingernails—and installed the camera lens as the robot's left eye, which would be positioned toward the TV or computer screen. The robot, named Roxanne, identified the notes to be played by using an Edge vision tool, which detects, counts and locates the transition between bright and dark pixels in an image area.

"We set-up five Edge tools that ran horizontally across the screen, one for every fret, and positioned the tools to focus on the notes at the bottom of each," Nikrin said. "The Edge tools sent a constant signal as the five vertical fret lines progressed, and when a bright white dot appeared in the middle of a dark colored circle, the Edge tool allowed the sensor detect it."

Jeff Curtis, Senior Applications Engineer at Banner, worked with Nikrin and Manor to ensure the robot's processing time was fast enough to keep up with the video game. Once a note was identified, communicating this signal efficiently depended upon a heavy amount of programming, as well as Ethernet technology applied through a Modbus register. A PLC was programmed so that it constantly looked at the vision sensor's register. Once the Edge tool senses a note, the PLC notices the change in the register, and the logic in the PLC fires a solenoid that activates the robot's finger. Just as a human player would react, the robot's finger then presses down on the appropriate note on the guitar. This set-up resulted in 9 ms processing speed.

To ensure consistent, accurate operation, the team needed to ensure Roxanne could play within a range of lighting conditions—as she would be relocated from classrooms to gymnasiums for demonstrations—as well as confirm the robot was correctly oriented with the monitor displaying the video game. They solved this problem by using a Locate tool, an edge-based vision tool that finds the absolute or relative position of the target in an image by finding its first edge.

"We honed a Locate tool and gave it a fixed point—a piece of reflective tape on the PC monitor—to focus on," Curtis said. "This ensures the Edge tools are in the proper location to detect each note as it comes along and allows for any slight vibration in the application environment that could result in some deviation. If the robot starts to sag a bit, for example, it can still play."

Using this technique, Roxanne has, on Medium mode, hit 100 percent accuracy at times, and it averaged 98 percent accuracy during the remainder of Nikrin's tenure at Minnesota West. She could achieve up to 95 percent accuracy on Hard mode and 80 percent accuracy on Expert mode, due to the increased mechanical requirements of the robot's fingers required. Today, Roxanne still engages current and prospective Minnesota West engineering students, and Nikrin looks back on it with both a sense of accomplishment and a hefty dose of gratitude.

"Throughout the process, I was impressed with Banner's dedication to their products and customers," he added. "Bill and I both thought that they went above and beyond to help with a school project, which might seem trivial to some companies."

View a video of Roxanne's performance.]]> http://www.bannerengineering.com/en-US/news/releases/2009/146 2009-10-14 http://www.bannerengineering.com/en-US/news/releases/2009/141
Boasting Banner's full suite of inspection tools, the P4 Sealed OMNI vision sensor performs reliable, repeatable quality inspections in challenging automotive, assembly, food handling, printing, pharmaceutical and packaging applications, including:

*Label alignment inspection
*Color verification and matching
*Flaw detection
*2D and 1D bar code reading
*Optical Character Reading and Verification (OCR/OCV)
*Packaging inspection
*Assembly verification
*Fill level detection
*Adhesive bead inspection
*Vial stopper inspection
*Drilled hole inspection
*Orientation inspection
*Part or model identification
*Error proofing

"Our IP68-rated vision sensors with their space-saving, rugged housing can be installed anywhere where shock and vibration might normally be a problem for general vision products," said Dan Holste, director for Banner vision sensors. "They are also ideal for aseptic and industrial cleanroom environments, as well as anywhere dust, water and contaminants might be a problem."

Holste added, "Pair the sensor with Banner's comprehensive suite of inspection tools, and you have an easy-to-apply vision inspection solution of extraordinary sophistication for significantly less than comparable systems."

The P4 Sealed OMNI vision sensor offers advanced features that make it particularly useful in a variety of complex applications:

*Sealed, IP68-rated housing and connectors withstand dust, moisture and washdown
*Durable nickel-plated aluminum housing in a compact form factor tolerates shock and vibration
*Banner's complete suite of location, inspection, analysis and geometric tools; can be used simultaneously for inspecting multiple features and complex applications
*Premium tools deliver enhanced inspection capabilities, including Bar Code Reading (BCR), OCR/OCV and Bead Inspection
*Proven user interface common to all PresencePLUS sensors
*Intuitive setup procedure and common graphical interface; supports nine languages
*Ethernet, serial, flexible discrete I/O and real-time video output in the same full-featured sensor
*Exports inspections, images and results using the Microsoft ActiveX platform

Learn more about the PresencePLUS P4 Sealed OMNI Vision Sensor.]]> http://www.bannerengineering.com/en-US/news/releases/2009/141 2009-09-22 http://www.bannerengineering.com/en-US/news/releases/2009/135
*Pharmaceutical pill, tablet and gel cap counting
*Agricultural seed counting
*Process verification
*Verifying product flow from the nozzle of a chute

The Small Object Counter consists of a specialized D10 Expert sensor paired with preconfigured PFVCA fiber optic arrays, creating a two-dimensional sensing field in which objects are readily detected upon breaking any point of the array. This arrangement makes alignment easier and object positioning control less critical than with traditional, single-point emitter and receiver fiber optic assemblies - assuring reliable, consistent small object counting with response times as fast as 150 microseconds.

Three major features - Dynamic Event Stretcher (DES), Automatic Compensation and Health Mode Alarm - make the Small Object Counter an ideal solution for challenging small object counting applications:

*DES prevents double-counting translucent gel caps and similar small objects, which may fool alternative sensing solutions. Both the front and end edge of the object breaking the fiber optic array could activate a traditional sensor, thus counting the object twice. With DES, the sensor will detect the front edge of the object and then stretch the duration of that detection event, giving object time to pass through the array being counted again.

*Automatic Compensation allows the sensor to adapt the switching threshold to its environment in real time. Small changes due to dust or contamination on the fiber optic array or small changes caused by ambient temperature shifts are filtered out by the microcontroller, providing consistent, repeatable results.

*Health Mode Alarm monitors the sensor's performance and alerts operators when preventative maintenance should be scheduled to ensure continuous, reliable operation.

The standard PFCVA fiber assemblies recommended for use with the D10 Small Object Counter will solve many counting applications. The fibers can also be used as test platforms to learn about application requirements. If the preconfigured PFVCA fiber optic arrays do not solve a specific application, a custom fiber optic assembly can be requested by contacting a Banner application engineer.

Features These features of the Small Object Counter make it particularly useful in the above applications:

*Easy-to-set selectable threshold with Automatic Compensation to compensate for dust or contamination on the fiber optic array and for ambient temperature changes
*Dynamic Event Stretcher (DES) to ensure one output per event - especially important for gel caps or objects with holes
*Single discrete output plus Health Mode output to indicate preventative maintenance is required
*16-bit microcontroller and 12-bit Analog-to-Digital converter for high-performance, low-contrast sensing
*Easy-to-read, user configurable, 4-digit display for Signal Level, Percentage Blocked or Health Mode readout, plus indicators for a continuous readout of operating status
*Sleek, ultra-slim 10 mm housing that mounts to a standard 35 mm DIN rail
*Three-mode power and speed selection to optimize detection reliability
*Visible red (680 nm) sensing beam

Learn more about the Small Object Counter.]]> http://www.bannerengineering.com/en-US/news/releases/2009/135 2009-09-10 http://www.bannerengineering.com/en-US/news/releases/2009/126
"In many safeguarding applications, space can be limited," said Mike Carlson, Technical Manager for Banner's Safety Products. "In these cases, the safety light screen might need to be positioned within the frame of the machine. With traditional safety light curtains, this would result in a gap, or dead zone, in the opening of the machine that could lead to a hazardous situation." Carlson added, "The EZ-SCREEN LP solves this problem with a compact 28 x 26 mm housing and end-to-end sensing, while maximizing ease of installation and flexibility."

The EZ-SCREEN LP offers exceptional versatility with 14 or 25 mm resolution models, defined areas from 270 to 1810 mm and detection ranges up to 7 m with excellent excess gain to solve a variety of application needs. The interconnection of cascade sensors has also been optimized with no big cable loops, allowing up to four sensor pairs and an Emergency Stop or interlocking guard switches to be connected at the end sensor. Also, there are models with nickel-plated housing for ESD-safe applications, clear anodized aluminum housing or "safety" yellow powder-coat housing.

The mounting scheme includes brackets for end or side mounting with no dead zone, both styles included with each sensor. Additional mounting options include a universal adapter bracket for mounting to slotted framing, a solution for mounting the sensor inside tubular framing such as P1000 Unistrut, and fixed or pivoting angle brackets to make installation of cascade sensors quick and easy.

The EZ-SCREEN LP offers the high performance and convenient features expected of EZ-SCREEN safety light screens, including simple alignment and setup, flexible wiring to allow emitters and receivers to be used interchangeably, easily configured reduced resolution and fixed blanking, and cascading. Blocked beams are identified using zone indicators, and a 7-segment display shows diagnostic information and number of blocked beams.

Applications The EZ-SCREEN LP delivers reliable safeguarding in a wide range of applications, including:

*Small assembly equipment
*Pick-and-place machines
*Power and molding presses
*Palletizers and packaging machinery
*Roll formers
*Automated production equipment
*Lean and robotic work cells

These features of the EZ-SCREEN LP make it particularly useful in the above applications:

*14 or 25 mm resolution models
*Defined areas from 270 to 1810 mm with detection ranges up to 7 m
*Response times as fast as 8 milliseconds
*Exceeds OSHA/ANSI Control Reliability requirements, certified to cULus NIPF, and CE certified to Type 4, Category 4 PLe and SIL 3
*Simple, two-piece integrated design
*Convenient setup without a PC, disassembly or additional devices
*Easily configured reduced resolution and fixed blanking
*Two solid-state safety outputs (500 mA each); includes selectable trip/latch output
*User configurable auxiliary output at 250 mA

Learn more about the EZ-SCREEN LP Safety Light Screens. ]]> http://www.bannerengineering.com/en-US/news/releases/2009/126 2009-08-06 http://www.bannerengineering.com/en-US/news/releases/2009/89
"Detecting clear objects is a difficult sensing challenge in many real world situations," said Dennis Smith, Technical Marketing Engineer at Banner. "The optical design of the Clear Object Sensor controls how the emitted light strikes the reflector, and it prevents false light signals from reaching the photodetector. The stable and controlled optical path allows the sensor's microcontroller to detect small changes in the light level, so even clear objects that alter the light level only slightly will activate the sensor. It is a very sensitive and highly reliable clear object detector."

The Clear Object Sensor is easily configurable using either the push button on the sensor or via a remote input line. The user can select from one of three switching thresholds - light, medium or dark, depending on the target's transparency level - to optimize detection and maximize sensing stability. The sensor also features an automatic compensation algorithm, which adapts the switching threshold to the sensor's environment in real time. Small changes due to dust or contamination on the sensor and reflector or small changes caused by ambient temperature shifts are filtered out by the microcontroller. These features ensure long and trouble-free sensor operation.

Applications The WORLD-BEAM QS30 Clear Object Sensor delivers high-accuracy clear object detection in a wide range of applications, including:

*Bottle jam detection, bottle counting, and bottle down detection
*Food processing and packaging machines
*Plate glass or clear web detection
*Semiconductor wafer detection

These features of the Clear Object Sensor make it particularly useful in the above applications:

*Reliable detection of clear, translucent, or opaque targets - including reflective surfaces
*Rugged housing for harsh environments; rated IP67 (NEMA 6), 1200 psi washdown per NEMA PW12
*Automatic compensation algorithm compensates for dust or contamination on the sensor or reflector and for ambient temperature changes
*Range of 100 mm to 2 m, with a fast 0.5 millisecond response rate
*Easy-to-read bar graph display for easy configuration and status monitoring during operation
*Three selectable thresholds based on type of target being detected
*Visible red emitter beam for simple alignment
*Easy configuration via push buttons or remote wire
*Compact worldwide standard housing, mounting versatility - 30 mm threaded barrel or side-mount
*Bright LED indicators for power and output status
*10 to 30V dc operation

Learn more about the Clear Object Sensor and view an interactive demonstration of the product on www.bannerengineering.com. ]]> http://www.bannerengineering.com/en-US/news/releases/2009/89 2009-04-29 http://www.bannerengineering.com/en-US/news/releases/2009/85
The catalog's multiple navigation options and efficient layout simplify the search for safety solutions. Use the comprehensive selection guide to compare and contrast products, or scan the "What's New" section for Banner's newest innovations. Efficiently determine the right section using color-coded side tabs or the table of contents. View high-quality application illustrations demonstrating safety products used in industrial settings, and easily find the featured product using page references within these illustrations.

The catalog opens with the "What's New" section, highlighting Banner's recently introduced machine safety products—including the EZ-SCREEN Low-Profile Safety Light Screen, AG4-4E Safety Laser Scanner, SC22-3 Safety Controller, and SSM Safe Speed and UM Universal Modules. Other product highlights include further expansions of Banner's line of Two-Hand Control Devices, Safety Interlock Switches and Rope Pull Switches.

In addition, the 2009-2010 Safety Products Catalog includes over 40 pages of accessories. These include new mounting brackets, quick-disconnect cordsets, indicator lights, mirrors, mounting systems, lens shields and enclosures. This segment is a detailed resource of all safety accessories organized into one easy-to-navigate section.

Banner's 2009-2010 Machine Safety Products Catalog is available free of charge. Download or request a catalog online (part number 141620) at www.bannerengineering.com/catalog or call 1.888.373.6767.]]> http://www.bannerengineering.com/en-US/news/releases/2009/85 2009-04-22 http://www.bannerengineering.com/en-US/news/releases/2009/81
With a smooth barrel housing - free of threads, gaps or seams that could accumulate debris - M25U sensors allow for thorough cleanup with minimal effort. Additionally, IP68-rated washdown cordsets and FDA compliant brackets are available to further ensure reliable, long-lasting performance in the harshest environments.

"The M25U is the ideal solution for many challenging applications, such as clean-in-place procedures, that require reliable sensing in washdown environments," said Mark Lampert, Food and Beverage Business Development Manager at Banner. "It delivers all the advantages of conventional ultrasonic sensors - utilizing sound waves to detect the presence of targets - while providing the most durable, robust design on the market. The ultrasonic technology also allows the sensor to reliably detect clear objects."

M25U sensors can be wired for either normal or high speed. Normal speed offers a longer sensing range, while high speed provides a shorter response time, ideal for high-speed counting applications.

Applications U-GAGE M25U Ultrasonic Sensors deliver high-accuracy sensing in a wide range of demanding environments, including:

*Presence detection of clear or colored containers during sanitizing
*Food process monitoring
*Position monitoring
*Aseptic bottling in contained environments

These additional features of M25U sensors make it particularly useful in the above applications:

*Smooth, hygienic design for easy cleaning in food processing and other washdown applications; rated IP69K, IP67 (NEMA 6)
*Robust stainless steel housing with 25 mm smooth barrel for use in demanding environments
*Wide operating temperature range of -20° to 70° C; can withstand sprays up to 80° C and 1500 psi occurring every few hours
*Dual range/dual speed opposed mode ultrasonic sensors; ideal for sensing clear objects or materials
*Highly immune to ambient sonic and electrical noise
*Bright LED indicators for power and output status
*10 to 30V dc operation

Learn more about Banner U-GAGE M25U Ultrasonic Sensors. ]]> http://www.bannerengineering.com/en-US/news/releases/2009/81 2009-04-14 http://www.bannerengineering.com/en-US/news/releases/2009/72
"EZ-LIGHT Tower Lights provide significant benefits when highly visible indication is needed," said Chuck Dolezalek, Banner Engineering project manager. "In indication applications, it's often necessary for multiple lights to be on simultaneously, with different light combinations conveying different messages. Tower Lights allow for a wide variety of light combinations, as well as audible indication, and appear gray when off to avoid false indication from ambient light. Also, they come preassembled and preconfigured, saving time and money in the installation process."

Tower Lights require less than 2W of power consumption, compared to 15W for competitive units, making them an energy-efficient solution. Their aesthetic shape, along with a water- and oil-tight industrial housing, makes it possible to mount directly to machines, while standoff pipe and adapters are available for elevated mounting. Green, yellow, red, blue or white LED colors are offered to meet a variety of application needs.

Applications EZ-LIGHT TL50 Tower Lights provide a simple, robust solution for a wide variety of applications requiring highly visible indication, including:

*Operator guidance
*Monitoring industrial plant machinery
*Signaling assembly part requests
*Assembly line proofing and verification
*Remote fill level indication

These additional features of the EZ-LIGHT TL50 Tower Lights make them particularly effective and efficient indicators:

*Deliver high visibility from all angles
*Minimize costly and inconvenient bulb replacements with multi-colored, long-lasting (>100,000 hours) LEDs
*Utilize low power consumption (less than 2W)
*Shed debris and moisture with aesthetic design
*Provide 18 to 30V dc and 24V ac supply voltage in one device
*Offer bimodal NPN or PNP, depending on hookup
*Compatible with PLC or other logic-level control outputs
*Deliver IP65 rating for general purpose models; IP50 rating for audible models
*Feature prewired 2 m attached cable or Euro-style quick-disconnect, depending on model

Learn more about Banner's TL50 General Purpose and Audible Tower Lights.

Configure your model today using Banner's online tool. ]]> http://www.bannerengineering.com/en-US/news/releases/2009/72 2009-03-19 http://www.bannerengineering.com/en-US/news/releases/2009/57
The iVu offers three advanced sensor types in one compact, rugged package, making it possible to solve a wide variety of complex applications with one sensor. Typical applications include:
*Label inspection
*Part presence and orientation
*Date/lot code inspection
*Vial cap inspection
*Injection molding verification
*Packaging verification
*Drilled hole inspection
*Blister pack inspection
*Weld nut presence and orientation
*Feeder bowl inspection
*End-of-mail indication
*Electronic marking verification

"The iVu Image Sensor solves high-speed, complex inspection applications with ease," said Dan Holste, Director of Vision at Banner Engineering. "In the past, these types of applications have required vision systems with extensive sensor configuration using software and a PC." Holste adds, "Using the iVu Image Sensor's integrated touch screen display, an operator can utilize the intuitive functions displayed on the touch screen to quickly and easily establish inspection parameters. The inspection can be configured, initiated and maintained without the use of a PC or other external equipment."

The features of the iVu seriesTG Image Sensor make it particularly useful in a variety of complex applications:
*Integrated or external lighting (red, blue, green or infrared options)
*68.5 mm (2.7") LCD touch screen display
*Software emulator to program the iVu offline and load parameters using a USB drive
*752 x 480 CMOS imager
*Remote TEACH
*Onboard help functions
*Adjustable focus lenses
*Onboard USB port for upload/download to USB drive
*Inspection/system logging for rapid analysis

Learn more about iVu seriesTG Image Sensor.]]> http://www.bannerengineering.com/en-US/news/releases/2009/57 2009-01-08 http://www.bannerengineering.com/en-US/news/releases/2008/47
Hazardous areas pose unique sensing challenges. There are two main methods used today when collecting signals within a hazardous area: explosion-proof and intrinsically safe. Traditional explosion-proof methods work well and have been used reliably for decades, but they are expensive and the installation is time consuming. In the last 20 years, intrinsically safe barriers have reduced some of the cost and complexity. But, both methods still add a significant level of complexity and expense when compared to similar efforts in non-hazardous areas. Now, Banner has taken the next major step to make sensing within the hazardous area as easy as possible. This new method moves the intrinsically safe power supply from the control room to the wireless transceiver. This is the DX99.

The DX99 Battery-Powered Node is a revolutionary combination of 3 key state-of-the-art technologies combined in a single housing:

1) Battery-based power supply
2) Robust wireless technology for mission critical data
3) Intrinsically safe operation

Battery-based power supply: The DX99 Battery-Powered Node uses a liquid lithium battery to produce an intrinsically safe power source for the transceiver and an external third party sensor. When combined with low-power consumption sampling electronics, we have a standalone unit that can operate for up to 10 years on a single battery.

Robust wireless technology: The DX99 wireless technology is a highly tuned subsystem designed with industrial process applications in mind. It was designed to be reliable, secure and provide diagnostic information about the status of the wireless link. It has also been designed to transmit and receive up to 3 miles (150mw with 2dBi antenna) while consuming very little power. Every DX99 has a built-in site survey mode that allows the installer to quickly and easily determine the quality of the wireless link.

Intrinsically safe operation: This is the key that allows the DX99 to provide intrinsically safe power to the sensor directly within the hazardous area.

The DX99 is designed specifically for a certain class of applications. The following conditions are key indicators that you should consider the DX99:

Retrofit or upgrade situations. When trying to retrofit, repair or upgrade existing equipment, using wireless is a clear winner. The DX99 and sensor can simply be added to the existing system with no need to run new conduit or pull new wires. The addition of a DX99 Battery-Powered Node and a sensor can be completed in a matter of a few hours. Simply "peel and stick" where you need it.

Low power situations. Because the DX99 is battery powered, it works best in applications that have low sensor power requirements, including Thermocouple, Digital, and RTD, Loop powered sensors.

Typical process applications. The DX99 uses a sampling technology to reduce power consumption. The system can be configured to sample each second. However, if you sample every 16 seconds instead, the battery will last 16 times as long. The DX99 can also be configured to report on change of sensor-state or only in an alarm condition. This further conserves power and extends battery life. Proper sampling will provide 10-year battery life.

Mobile applications. The DX99 Battery-Powered Nodes are wireless and work ideally in mobile situations and can eliminate umbilical cords running back to the control panel.

Long distance applications. The DX99 can transmit up to 3 miles with a standard 2dbi antenna and range may be further extended using Banner's serial data radios with no compromise to the determinism established within the star topology of the network.

Power supply ability. The DX99 was designed to run not only the radio system but also power a certified Class I sensor.

Technical Points of the DX99:
*Available in rugged polycarbonate housing or metal housing; both options are intrinsically safe and rated IP67

*Rugged polycarbonate housing models certified for use in Class I, Division 1, Groups A, B, C, D; Class I, Zone 0, Group IIC; and Group IIC, Zone 0

*Metal housing models certified for use in Class I, Division 1, Groups A, B, C, D; Class II, Division 1, Groups E, F, G; Class III, Division 1; Class I, Zone 0, Group IIC; Group IIC, Zone 0; and Dust, Zone 20

*Rugged polycarbonate housing works with external battery power to support all RF communications and provides supply power for third party 4-20mA and Namur process sensors

*Metal housing includes internal battery power for all RF communications and also provides supply power for third party 4-20mA and Namur process sensors

*Rugged polycarbonate housing offers internal or external antenna options and the rugged metal housing offers external antenna only to support a range of mounting requirements

*Both housings allow simple DIP switch configuration

Learn more about the DX99 Battery-Powered Node.
]]> http://www.bannerengineering.com/en-US/news/releases/2008/47 2008-11-04 http://www.bannerengineering.com/en-US/news/releases/2008/45
The T30UX ultrasonic sensor is available in a choice of three ranges for reliable sensing from 100 mm to 3 m and delivers high-accuracy performance with built-in temperature compensation across a wide range of ambient temperatures. Temperature compensation allows the sensor to self-correct for the temperature in its environment and maintain the highest accuracy in changing conditions. This robust sensor resists harsh environments with a rugged IP67 (NEMA 6) housing and fully encapsulated electronics, and its 30 mm threaded barrel and a selection of mounting brackets allow simple installation. Additionally, models are available with a single analog or user-configurable discrete output, and all models provide highly visible LED status indicators for Power,
Signal Strength and Output.

"The T30UX sensor delivers all the advantages of conventional ultrasonic sensors—utilizing sound waves to measure distance and detect the presence of targets," said Brad Johnson, Ultrasonic Product Specialist at Banner. "The robust sensor also provides enhanced features, including temperature compensation, for a variety of application challenges." Johnson adds, "The T30UX sensor is easy to set up through push-button TEACH-mode programming, and it offers remote TEACH for increased security and convenience."

Applications. The T30UX sensor delivers high-accuracy sensing in a wide range of hostile environments, including:
*Liquid level monitoring in tanks
*Web loop control
*Slurry monitoring in vats
*Clear bottle detection
*Automotive glass detection
*Repeatable detection of targets of various colors

In addition, several features of the T30UX sensor make it particularly useful in the above applications:
*Delivers high-accuracy performance with built-in temperature compensation across a wide range of ambient temperatures
*Resists harsh environments with a rugged IP67 (NEMA 6) housing and fully encapsulated electronics
*Offers a choice of three ranges for reliable sensing from 100 mm to 3 m
*Includes models available with a single analog or user-configurable discrete output
Presents easy visual status monitoring using highly visible indicator lights
*Utilizes push-button TEACH-mode programming for simple sensor setup; offers remote TEACH for increased security and convenience

Learn more about U-GAGE T30UX ultrasonic sensors. ]]> http://www.bannerengineering.com/en-US/news/releases/2008/45 2008-10-21 http://www.bannerengineering.com/en-US/news/releases/2008/39
For applications where sound indication is beneficial, EZ-LIGHT Audible Indicators offer two decibel levels with steady or pulsed tones. In addition, Audible Indicators provide standard Green/Red/Yellow lights and are available in two convenient, robust housing styles.

EZ-LIGHT Segmented Indicators provide a one-, two-, three- or four-color display with individual segments lighted separately or in combination to display multiple status configurations simultaneously. These multi-color, point-of-use indicators offer transmission of non-lingual messages to an operator or to monitor multiple locations and allow operator guidance, even for those with limited color recognition ability. Plus, optional labels are available for enhanced segment identification.

"EZ-LIGHT Audible and Segmented Indicators simply and clearly convey equipment status in previously challenging, remote or hard-to-access applications," said Joe Dolinsky, Product Manager, Solid State Indicators and Pick-to-Light Sensors at Banner. "Like all EZ-LIGHT models, these lights are completely self-contained and are a neutral gray color when they are off, preventing ambient light from simulating an active light."

Audible Indicators are rated IP50 and are available in K50L or K80L housing options; Segmented Indicators are rated IP67 and feature a robust K80L housing. Both EZ-LIGHT Audible and Segmented Indicators deliver PNP (sourcing) or NPN (sinking) input types and feature Euro-style quick-disconnects, various cable options and wiring chambers, depending on model.

Applications. Despite using very little power, EZ-LIGHT Audible and Segmented Indicators provide a highly visible, simple solution for a wide variety of manufacturing and inspection sensing applications, including:
*Operator guidance
*Monitoring industrial plant machinery
*Signaling assembly part requests
*Assembly line proofing and verification
*Remote fill level indication

In addition, several features of EZ-LIGHT Audible and Segmented Indicators make them particularly easy to set up and use:
*Feature multi-colored, long-lasting (>100,000 hours) LEDs to minimize costly and inconvenient bulb replacements
*Utilize low power consumption
*Compatible with PLC or other logic-level control outputs
*Feature Euro-style quick-disconnect
*Provide IP50 rating for audible models; IP67 rating for segmented models

Learn more about Banner's Audible Indicator Lights.
Learn moreabout Banner's K80L Segmented Indicator Lights. ]]> http://www.bannerengineering.com/en-US/news/releases/2008/39 2008-10-14 http://www.bannerengineering.com/en-US/news/releases/2008/35
QS18 Universal Voltage sensors provide 20 to 140V ac or dc, or 20 to 270V ac or dc operation with a choice of P-MOSFET (sourcing) or N-MOSFET (sinking) solid-state output for enhanced sensor life and faster switching and response time than mechanical relays. The versatile sensors are light operate or dark operate, depending on the model, and long-range diffuse models are available for sensing up to 1 m. Additionally, QS18 Universal Voltage sensors feature robust housing with 18 mm threaded barrel or basemount, side-mount and retrofit bracket options—all in a rugged IP67 (NEMA 6) housing and with encapsulated electronics to resist harsh environments. Plus, bright LED status indicators are visible from 360 degrees for simple status monitoring from any angle.

"QS18 Universal Voltage sensors provide exceptional optical performance in user-selected ac or dc voltage operation," said Mike Turner, Business Development Manager—Material Handling. "These high-performance sensors can deliver the power of an ac sensor in a compact package." Turner adds, "Plus, QS18 Universal Voltage sensors are available in a variety of models and with diverse housing and mounting options to suit a wide array of application needs, including those in the most demanding environments."

Rugged QS18 Universal Voltage sensors are rated PW12 (1200 psi) for washdown environments and are UL listed, CSA certified and CE marked. Plus, models offer a 300V rated 2 or 9 m attached cable or 4-pin Micro-style pigtail quick-disconnect, and a 600V cable is also available.

Applications Compact QS18 Universal Voltage sensors can replace sensors in factories using either ac or dc power.
*Package handling
*Pallet detection
*Conveyor lane full detection
*Merge control
*Conveyor jam detection
*Baggage handling
*Bottle conveying
*Traffic and gate control
*Forest and agriculture products
In addition, several features of the QS18 Universal Voltage sensor make it particularly useful in the above applications:
*Features ac or dc voltage operation
*Provides 20 to 140V ac or dc, or 20 to 270V ac or dc operation with a choice of P-MOSFET (sourcing) or N-MOSFET (sinking) solid-state output
*Sensing modes include opposed pair, retro-reflective, polarized retro-reflective, diffuse, and long range diffuse models for sensing up to 1 m
*Offers choice of light operate or dark operate models
*Features compact WORLD-BEAM QS18 housing with encapsulated electronics
*Provides versatile mounting options; easily fits or retrofits most configurations

Learn more about WORLD-BEAM QS18 Universal Voltage sensors. ]]> http://www.bannerengineering.com/en-US/news/releases/2008/35 2008-09-09 http://www.bannerengineering.com/en-US/news/releases/2008/32
Banner's lighting products allow vision sensors to yield a high-contrast image that dramatically improves the repeatability, reliability and accuracy for a successful, high-speed visual inspection. All Banner lighting models feature self-regulation, delivering uniform illumination levels for stable, consistent lighting, without a specialty external power supply. In addition, built-in, universal strobe control capability allows lights to easily synchronize with any camera.

"With industry-leading design, manufacturing and application support, Banner's advanced lighting solutions offer the same advantages of all Banner products. These advantages include the ability to competitively source only the highest quality components, offer global availability of product from stock, deliver localized application support and the agility to provide customized lighting solutions quickly and affordably," said Dan Holste, Director of Vision Products. "Since we've engineered vision sensors from the ground up and have solved thousands of vision applications in the process, we understand the physics and geometry of light." Holste adds, "Banner accommodates custom profiles, mounting and bracketing options, and offers special packaging materials to best meet the requirements of any vision application."

Banner offers the industry's broadest force of application engineers and more than 3,000 factory and field representatives to deliver sophisticated solutions in a wide range of challenging applications. Advanced lighting solutions are available in the following lighting techniques:

*Area lights provide even illumination in a concentrated area
*Linear array lights deliver high-intensity illumination of large areas, at long distances
*On-axis lights offer collimated illumination in the same optical path as the camera
*Backlights provide maximum contrast for the most accurate inspection results
*Ring lights feature ease of installation, illuminating any object directly in front of the sensor
*Low-angle ring lights illuminate nearly perpendicular to the direction of an inspection, enhancing the contrast of surface features
*Spot lights provide even illumination in a small concentrated spot
*Tubular lights feature flicker-free, high-intensity illumination of large areas
*Structured and specialty lights use class 2 laser lines with extra bright light for 3-dimensional sensing

To learn how lighting enhances visual inspections and how to select a lighting technique, visit Banner's online learning: Choosing lighting or Lighting for Beginners.

To learn more about Banner's vision lighting products, download a Vision Lighting Brochure.
]]> http://www.bannerengineering.com/en-US/news/releases/2008/32 2008-08-13 http://www.bannerengineering.com/en-US/news/releases/2008/31
The SureCross Temperature and Humidity Sensor is factory-calibrated to determine relative humidity to ±2% or ±3.5% (depending on model) and delivers temperature accuracy to ±0.3° C for simple critical data monitoring. Manufactured with a rugged metal housing and IP67 electronics, it provides maintenance-free operation in a wide variety of environmental monitoring applications.

Banner designed a proprietary serial sensor interface that enables the Temperature and Humidity Sensor and the wireless Node to operate on a FlexPower battery supply for up to 20 years. Fixed and remote-mount Node and sensor models enable a wide range of installation scenarios, including in-duct and freestanding applications. For remotely mounted sensors, cables in lengths up to 3 meters are available. A hydrophobic membrane filter for general applications and a sintered stainless steel filter for hostile drying areas are available to meet the requirements of the most demanding environments.

The sensor can be paired with a Node that includes an integral battery supply or an external power source including battery, solar or 10-30V dc. With an external power supply, two Temperature and Humidity sensors can be used with a single wireless Node. Each Node is equipped with an LCD and data is displayed in degrees C or F and relative humidity is in a percentage from 0-100%. The Node can be installed as a stand-alone device, or it can work in conjunction with a Gateway, the wireless network controller. The SureCross Wireless Network provides a robust, reliable wireless solution with bidirectional fully acknowledged data transmission. This network employs Frequency Hopping Spread Spectrum (FHSS) and Time Division Multiple Access to ensure the most reliable data delivery possible. The Gateway supports multiple communication outputs and seamlessly integrates with existing wired control systems.

If radio frequency links are lost, all relevant outputs can be set to user-defined conditions until the links are reestablished. This deterministic wireless capability makes the products simple to install and more cost-effective than conduit, delivering a reliable, long-lasting solution.

"Monitoring the optimal temperature and humidity in controlled storage areas is crucial to ensuring optimum product quality—and if this environment is not sufficiently maintained, the stored products can quickly become compromised," said Chris Dales, Senior Application Engineer, Banner Wireless Division. "The Temperature and Humidity Sensor delivers highly accurate results that are simply transmitted using the communications-integrity-ensured SureCross Wireless Network, and users can select the power method that works best for their individual applications." Dales adds, "With this arrangement, if temperature or humidity exceed acceptable limits, a remotely located Gateway can issue an alarm to management personnel, minimizing the risk of product damage or loss."

Applications The SureCross Wireless Network equipped with the serial sensor interface and factory-calibrated Temperature and Humidity Sensors deliver dependable monitoring in a broad range of environments, including:
*Large-scale refrigeration and cold chain storage systems
*Greenhouses
*Warehouse areas
*Pharmaceutical
*HVAC
*Textiles
*Energy management
*IT resources and data centers

In addition, several unique features of the SureCross Temperature and Humidity Sensor and Wireless Network make them particularly effective and easy to use:
*Provides relative humidity measurement with ±2% or ±3.5% accuracy (model specific)
*Delivers temperature accuracy of ± 0.3° C
*Features a proprietary serial sensor interface optimized for use with FlexPower
*Offers multiple filter options to meet a wide range of environmental requirements
*Ensures signal transmission reliability by pairing FHSS technology and TDMA architecture with bidirectional communications
*Offers alarm capabilities through a remote SureCross *Gateway to inform management personnel when temperature or humidity has exceeded acceptable levels
*Provides time-efficient installation and cost-effective, convenient operation relative to any wired solution

Learn more about the SureCross Temperature and Humidity Sensor and Wireless Network options. ]]> http://www.bannerengineering.com/en-US/news/releases/2008/31 2008-08-07 http://www.bannerengineering.com/en-US/news/releases/2008/29
QS30 Water Sensors consist of an emitter and a choice of either a low-power receiver, ideal for detecting water in clear bottles, or a high-power receiver, designed to effectively receive the emitted beam through partially opaque containers. In addition, the 13 mm diameter beam can be shaped using one of the three apertures that come standard with each emitter/receiver pair. The aperture reduces excess gain and narrows the sensing beam, facilitating accurate detection of water in vials, test tubes or other small vessels and containers. Pricing for a QS30 Water Sensor emitter/receiver pair begins at just $285.

"At a wavelength of 1450 nm, water absorbs about 1,000 times more energy than at visible wavelengths, allowing the QS30 Water Sensor to deliver reliable results in two ways," said Dennis Smith, technical marketing engineer at Banner. "When the bottle is clear, the energy absorption of the water creates high contrast between the water and the bottle. For example, a clear PET plastic bottle may attenuate about 5% of the light emitted, while the water attenuates about 95% of the light energy, allowing for simple discrimination between an empty or full bottle. The sensor also has the optical power to 'burn through' many partially opaque glass and plastic containers, but not through the liquid contents." Smith adds, "This light-blocking technique delivers accurate sensing at a cost-effective price."

Applications The unique design and robust ability of the QS30 Water Sensor make it an exceptional solution for demanding sensing applications, including:
*Fill level inspection in bottling applications
*Test tube liquid detection
*Food packaging inspection and verification

The QS30 Water Sensor is a member of Banner's WORLD-BEAM QS30 product line, an exceptional family of easy-to-use sensing products with a wide array of sensing modes and sizes, and delivered in a standard 30 mm housing. The sensor's rich feature set also includes the following:

*Offers compact design and mounting versatility
*Features rugged IP67 housing for harsh environments
*Provides easy-to-read operating status indicators
*Delivers excellent noise immunity and crosstalk avoidance
*Resists environmental contamination from moisture and dirt
*Includes bipolar NPN/PNP outputs, with a choice of light or dark operate models

Learn more about WORLD-BEAM QS30H2O Opposed Mode Water Sensors.

To find out more about the technology behind QS30 Water Sensors, visit Banner's online training center.]]> http://www.bannerengineering.com/en-US/news/releases/2008/29 2008-07-23 http://www.bannerengineering.com/en-US/news/releases/2008/21
Banner's new website also features an updated "About Banner" section with information on the company's 40 years of experience in designing, manufacturing and distributing sensors and associated products worldwide. In addition, customers can find information on and order items from Banner's broad selection of high-quality products, including more than 22,000 SKUs with a wide range of modification options available. Plus, Banner offers various support services, including an online "Support & Training" section. Here, customers can simply enter a product's model number to receive specific information on the device, and an "Online Learning" section offers informative tutorials on sensors, machine safety, vision products and wireless offerings.

"Banner's products help customers increase efficiency, reduce costs, ensure quality, monitor and control processes and safeguard employees," said Bob Durkee, Director of Marketing at Banner. "Now, Banner has expanded its exceptional service and support with a new website that is specifically designed to offer best-in-class service from our highly-skilled application engineers—wherever you or your customers are—worldwide."]]> http://www.bannerengineering.com/en-US/news/releases/2008/21 2008-07-01 http://www.bannerengineering.com/en-US/news/releases/2008/2 Banner Engineering's 2008-2009 Sensor Products Catalog delivers new sensing products and applications in an improved design. The full-color catalog showcases Banner's extensive industrial product line, which includes photoelectric and special-purpose sensors as well as measurement and inspection sensors. Highlights include the expanded variety of vision sensors and lighting accessories and the latest offerings from Banner's two new product divisions, Wireless Networks and EZ-LIGHT Indicators.

The catalog's multiple navigation options significantly improve its usability. Choose a sensor solution with the comprehensive selection guide that compares and contrasts sensor features. Browse the "What's New" section for the latest innovations from the sensor experts. Quickly find the right section using color-coded side tabs in combination with the table of contents.

High-quality application illustrations show Banner sensing products solving industrial automation problems, and page references within these applications help users find the featured product. Scattered throughout are thousands of "More Info Online" icons that directly link users with expanded and updated information on Banner's website.

Featured within the seven product sections are two sections showcasing Banner's SureCross Wireless Networks and EZ-LIGHT indicators. An expanded and improved Machine Vision section includes the following new products:

* IP68-rated PresencePLUS Pro cameras in nickel-plated aluminum or stainless steel
* PresencePLUS Pro PROII controller with expanded toolset
* Two-piece PresencePLUS Pro COLOR and one-piece P4 COLOR OMNI vision sensors
* High-intensity ring and area lights, IP68-rated stainless steel linear array lights, on-axis lights and low-angle lights

Other new product highlights include WORLD-BEAM Q20 compact sensors, M12 miniature 12 mm barrel sensors, R-GAGE QT50R radar sensors, EZ-ARRAY measuring light screens, and further expansions to the flagship families of WORLD-BEAM Q12, QS18 and QS30.

In addition, the 2008-2009 Sensor Products Catalog includes over 20 newly organized pages of accessories. These include new mounting brackets, quick-disconnect cables, mounting systems, retroreflectors, power supplies and enclosures. This section is a detailed resource of all sensor accessories in one easy-to-use section.

Banner 2008-2009 Sensor Products Catalogs are available free of charge. Download or request a catalog online (part number 78466) at www.bannerengineering.com or call 1.888.373.6767. ]]> http://www.bannerengineering.com/en-US/news/releases/2008/2 2008-05-06 http://www.bannerengineering.com/en-US/news/releases/2008/9
Banner's SI-HG63 hinge switches are built to withstand harsh plant environments, with each safety switch body integrated into a highly robust PBT housing and integrated on to a stainless steel hinge. They are rated IEC IP67 and deliver superior performance and improved protection against defeat over actuator-style safety switches. Each hinge can support an axial and radial load of 1200 N (approximately 120 kg). In addition to in-line QD and "out-the-back" right-angle QD models, right-side and left-side hinges are available, which can be converted to operate from the opposite side when needed. List price for SI-HG63 hinge switches start at $159 each.

"Safeguarding a hazard with a guard, gate or door that is mounted on a hinge is one of the most common safety applications and also can be one of the most difficult to solve," said Mike Carlson, technical manager for Banner's safety products. "Typically, this type of application would use a keyed-actuator style of safety switch, but because the door or guard may sag or otherwise gets deformed, alignment problems with the switch and the actuator can arise. This usually results in damage to the switch and machine downtime," explains Carlson. "The SI-HG63 hinge switches do not have this problem and are a rugged, reliable solution that is very difficult to defeat."

Carlson adds, "When properly interfaced, they prevent cycle initiation or send a stop signal if the guard is opened, halting the hazardous motion. Depending on the number of switches on a guard and the means of interfacing, such as with a safety module, the SI-HG63 hinge switch can meet safety category 2, 3, or 4 [ISO 13849-1] and U.S. control reliability requirements."

Applications. Banner SI-HG63 Series Hinge Safety Interlock Switches offer durable construction and dependable mechanical operation to protect individuals in guard monitoring applications, including:

* Hinged covers and guards on machines
* Safeguarding modular aluminum framing applications
* Doors and gates in safety fencing systems

In addition, several features of the SI-HG63 hinge switch make it particularly easy to set up and use:

* Features two normally closed safety contacts and one normally open auxiliary contact rated at 3A @ 230V ac 1.0A @ 24V dc
* Comes complete with repositionable safety switch integrated into a robust PBT housing and a rugged fine-cast stainless steel hinge
* Offers right-hinge QD, left-hinge QD, and right-angle QD models and can be converted to mount from the opposite side
* Provides IP67 rating, with switch components protected from mechanical impact
* Operates to a full 270° range of motion, with safety switching point (guard-closed position) adjustable over full operating range
* Supports an axial and radial load of 1200 N (approximately 120 kg)
* Achieves safety category 4, per ISO 13849-1 (EN 954-1) when two SI-HG63 hinge switches on an individual guard are properly interfaced or used with an appropriate controller
* Offers a non-switching blank hinge option ]]> http://www.bannerengineering.com/en-US/news/releases/2008/9 2008-03-25 http://www.bannerengineering.com/en-US/news/releases/2008/10
The QT50R uses Frequency Modulated Continuous Wave (FMCW) radar to reliably detect moving or stationary cars, trains, trucks and cargo. The QT50R detects target objects up to 15 m away and ignores anything beyond the setpoint. The IP67-rated sensor operates at 24 GHz in the Industrial, Scientific and Medical (ISM) telecommunication band, with no special licensing required. List price for the QT50R is $589.

"The cutting-edge QT50R features FMCW true-presence radar paired with exceptional environmental resistance, allowing the sensor to operate in heavy precipitation and temperatures ranging from -40° to 65° C," said Mike Dean, Banner Engineering product manager. "The QT50R is easy to configure and features bright indicator LEDs for simple status monitoring." Dean adds, "The QT50R's robust housing features a 30 mm threaded mounting base to provide versatile installation options."

Applications. The QT50R is ideal for outdoor and challenging environments, making it well suited for a wide variety of uses in locomotive, traffic control and many additional applications, including:
*Train and tram detection and location in tunnels
*Cargo positioning and detection on a truck bed
*Truck detection at a loading dock
*Access control to parking ramps and garage doors
*Car detection in drive-thrus
*Position sensing of cranes
*Measuring and profiling in tollbooths
*Overheight detection for tunnels and bridges ]]> http://www.bannerengineering.com/en-US/news/releases/2008/10 2008-03-18 http://www.bannerengineering.com/en-US/news/releases/2008/12
"Each year, Control Engineering receives hundreds of new product announcements detailing the latest technologies available to automation professionals," said Marc Moschetto, Control Engineering's editorial director. "The Engineers' Choice Awards empower our readers to identify those solutions which will have the greatest positive impact on their business, and we congratulate Banner Engineering for this achievement."

The publication's annual competition began as the Editor's Choice Award, for which the editorial team determined the winning products among the many exceptional submissions received through the year. In 2007, Control Engineering left the decision-making up to their readers, who work with these products on a regular basis. Now dubbed the Engineers' Choice Award, the honor is granted to the product receiving the most votes in one of several categories - this year, selected from more than 150 product nominations divided into seven categories. Control Engineering received responses from over 870 individuals responsible for purchasing, implementing or operating the technologies in these respective industrial areas. The products chosen indicated the solutions determined to be the most noteworthy and to provide the greatest advantage in day-to-day production.

"We are thrilled to have received the Engineers' Choice Award for our new wireless network - developed with these very engineers in mind," said Darvin Kaelberer, Wireless Business Development Manager at Banner. "Our FlexPower Wireless Nodes combine secure communications, deterministic response capabilities and innovative power management to deliver a dependable solution for challenging applications never before possible."

FlexPower Wireless Nodes use efficient power management technology that enables the Node to briefly step up the switch power voltage to activate a sensor for a fraction of a second. After the input reads the sensing status, the switch power returns to its standby status, prolonging battery life. All SureCross devices are also conveniently sized and easily mounted for simple integration into existing manufacturing systems, all with the robust communications and rugged construction required for reliably monitoring and controlling rotating or remote equipment to solve the most challenging applications.]]> http://www.bannerengineering.com/en-US/news/releases/2008/12 2008-02-06