Machine Monitoring and Indication Solutions

Wireless monitoring and indication products from Banner Engineering can increase productivity, reduce downtime, and provide data to optimize your operation. Banner’s wireless products eliminate expensive cable runs, are easy to install and set up, and can integrate machines that were not previously network capable. 

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  1. Machine Status Indication in Automated Clinical Laboratories

    Clinical labs need to process samples quickly to keep throughput high and any lag during testing procedures would disrupt workflow. LED lightings, such as the K50L2, works as machine status indication so that the lab operators can process fix errors, handle samples, and collect results in a timely manner.

  2. Machine Monitoring/Overall Equipment Effectiveness

    • Expand available data beyond local indication • Gather information necessary to react quickly • Drive efficiency improvements based on data previously unavailable

  3. Call for Parts, Service, or Pallet Pickup

    • Increase efficiency using a wireless call-for-parts/service/pickup system • Connect up to 18 work stations with six forklifts/Hi-Los • Resolve critical issues quickly without disrupting workflow

  4. Equipment Monitoring from a Supervisor's Station

    • Provide at-a-glance machine status indication • Send machine status information to a wide range of devices • Alert staff and supervisors of critical conditions via text message or email

  5. Restocking Assembly Stations for a Continuous Workflow

    • Restock assembly stations before components run out without overstocking • Provide real-time communication between assemblers and the forklift operators who supply them • Monitor delivery efficiency

  6. Call for Pickup from an Assembly Station to an AGV

    • Remove completed pallets from assembly stations quickly • Enable direct communication from assembly stations to AGVs • Improve process efficiency using turnaround time data to

  7. Warning Indication where Obstructions Limit Visibility

    • Provide high-visibility warning indication • Minimize risk to staff in high-traffic forklift area • Facilitate the flow of traffic through an area with visual obstructions

  8. Remote Monitoring to Optimize Overall Equipment Effectiveness

    • Provide instant visual communication across a busy plant floor • Collect machine status and other data to calculate Overall Equipment Effectiveness (OEE) • Alert staff to critical conditions via text message or email

  9. Environmental Monitoring inside a Machine Control Panel

    • Identify small problems before they become major issues that impact machine performance and uptime • Access environmental data from a remote location • Notify operators of critical conditions via text message or email

  10. Condition Monitoring for Predictive and Preventative Maintenance

    • Identify machine problems before they cause serious damage or unplanned downtime • Alert staff of changes in condition via text message or email • Provide at-a-glance local indication of machine status

  11. Wireless Pick-to-Light System for Mobile Assembly Stations

    • Minimize production errors by providing clear guidance for assembly • Reconfigure and move assembly stations without rewiring • Improve production efficiency and better utilize facility space

  12. Improve Overall Equipment Effectiveness by Monitoring Production Input and Output

    Monitoring production inputs and outputs provides machine operators and managers with critical data about their processes and equipment and can help them identify and resolve problems on the production line more quickly.

  13. Multicolor Indicators and Illuminated Touch Buttons Simplify Machine Panels

    S22 Pro Series touch buttons and indicators simplify control panel design and improve operator experience and performance. Pro Editor software expands the built-in display capabilities available with the S22 Pro Series, enabling custom displays.

  14. Easy-to-See Status Indication in Close Proximity to Staff

    To optimize efficiency and output, the progress of multiple FOUPs in single wafer deposition machine must be closely monitored. Staff work in close proximity to these machines and prolonged exposure to bright light from tower lights can cause eye strain, leading to physical and mental fatigue. Keep reading to learn how TL30 Basic tower lights solve this application.

  15. Assembly Timer at Busy Work Station

    K50 Pro touch buttons with IO-Link communication display takt time within workers' sightlines so that the assembly pace stays on track and meets production goals.