Increase Productivity on an Injection Molding Machine
Make your legacy injection molding machine smart – Give it Industry 4.0 capability – with Snap Signal.
Have a Controller Question?
Applications
Proven Solutions that Keep Operations Running
-
-
Machine Monitoring/Overall Equipment Effectiveness
• Expand available data beyond local indication</br> • Gather information necessary to react quickly</br> • Drive efficiency improvements based on data previously unavailable</br>
-
Monitor Production I/O for Better Equipment Effectiveness
Monitoring production inputs and outputs provides machine operators and managers with critical data about their processes and equipment and can help them identify and resolve problems on the production line more quickly.
-
Monitor Fill Level of Liquid in Mobile Drum
The K50U wireless ultrasonic sensor was designed specifically as a non-contact level monitoring solution. Monitoring the levels of epoxy in drums during refill alerts staff of potential overflows before they become a problem.
-
![Vibration Monitoring a Main Air Handler [Success Story]](/content/dam/banner-engineering/photography/success-story-photography/ball_bearings/Ball_Bearings_5.psd/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
Vibration Monitoring a Main Air Handler [Success Story]
When the main air handling unit in a boiler room of a local corporate building was exhibiting potential issues, workers wanted to find a long-term solution so that they could identify maintenance issues with accuracy and in a timely manner.
-
Predictive Maintenance for Crane Motors and Gearboxes
Wireless products enable predictive maintenance in the port industry. Motors and gearboxes on cranes are prone to high vibration and temperature which can cause them to degrade. Predictive maintenance allows employees to interfere and solve problems before they completely fail and cause unplanned downtime and lost profit.
-
Call for Pickup from an Assembly Station to an AGV
• Remove completed pallets from assembly stations quickly </br> • Enable direct communication from assembly stations to AGVs </br> • Improve process efficiency using turnaround time data to </br>
-
Vibration Monitoring for Predictive Maintenance
Banner’s wireless vibration and temperature sensor measures RMS velocity, in inches per second or millimeters per second, and temperature. Mounting it as close as possible to the bearings enables you to monitor the machine’s health by detecting increases in vibration and temperature. It is easy to mount using the standard bracket, the magnetic bracket or two sided thermal transfer mounting tape.
-
Condition Monitoring: Predictive & Preventative Maintenance
Identify machine problems before they cause serious damage or unplanned downtime and alert staff of changes in condition via text message or email as well as provide at-a-glance local indication of machine status.
-
Predictive Maintenance and Condition Monitoring
Predictive maintenance enables users to more accurately anticipate when machine maintenance will be needed based on real-time data from the machines themselves.
-
Predictive Maintenance of Rotating Parts on Conveyor
Wireless monitoring of rotating parts on coal conveyors throughout a large port allows operators to utilize predictive maintenance to prevent failure and save money while reducing downtime.
-
Monitor Vibration: Prevent Costly Downtime in Boiler Room
Learn how the installation of Banner wireless vibration sensors and data from the DXM wireless gateway prevented unplanned downtime in this application.
-
Remote Monitoring
Remote monitoring enables increased visibility into the performance and efficiency of machines, processes, and people.
-
Equipment Monitoring from a Supervisor's Station
Provide at-a-glance machine status indication and send machine status information to a wide range of devices.
-
Call for Parts, Service, or Pallet Pickup
Increase production efficiency by developing a wireless call-for-parts, service, and Andon system that allows for up to 35 work stations to call out to 12 forklifts/Hi-Los using the EZ-Light K70 Touch to wireless Direct Select operator interface.
-
Inbound and Outbound Status Indication at Loading Dock
In a recent material handling application, facility managers needed to find a solution that would alert them to the status of trailer capacity at loading dock doors in real-time.
-
Increasing Productivity with Pick-to-Light System
Learn how In the Ditch™, an Idaho-based manufacturer of award-winning products for the towing industry, was able to make substantial improvements to the efficiency and accuracy of their picking processes by implementing a complete pick-to-light system from Banner Engineering.
Downloads
Brochures & Catalogs
Filename
Technical Literature
Filename
Technical Notes
Additional Technical Notes available in the Wireless Reference Library.
Loading...
Filename
Videos
-
How-To Guide: DXM Controller with Ignition SCADA
Learn how to connect the Banner DXM Gateway series with the Ignition SCADA software.
-
DXM Tutorials
Learn about Banner's DXM Series Wireless Controller in this seven-part tutorial.
-
Predictive Maintenance with Wireless Vibration Monitoring
Monitor machine health utilizing predictive maintenance by continuously monitoring for vibration and temperature changes.
-
Wireless Call for Parts, Services, and Pick-Up Solution
Learn how to improve communication and maintain a steady workflow with Banner Engineering's wireless call for parts solution.
-
Calculate OEE with a Wireless Solution
Calculating Overall Equipment Effectiveness (OEE) can help you improve efficiency and productivity. With a wireless system, you can track uptime, validate throughput, monitor quality, and optimize your operation.
-
Sanitation Solution Kit
Banner Engineering offers a simple, flexible, and effective solution for an office area cleaning program. Operators work as normal and receive an indication when it is time to clean the space.
-
Store Capacity Tracking
Creating a safe environment for customers and staff is essential for retail establishments. Wireless technology can be used to support social distancing initiatives by making it easy to monitor and control the number of customers inside a store.
-
Occupancy Monitoring
Banner’s occupancy monitoring solution automates the monitoring of entrances and exits and provides easy-to-understand visual indication to customers when they can enter the store.
-
Industrial Internet of Things (IIoT) Solutions
IIoT solutions from Banner Engineering provide companies with greater visibility into their operations by enabling access to critical performance and production data, making it easy to solve problems, identify trends, and make better, data driven decisions.
-
Drive Thru Vehicle Detection
Wireless vehicle detection at a quick serve restaurant drive-thru ensures speed of service and efficiency.
-
Wireless Solutions That Keep Your Network and Data Secure
A secure wireless solution not only protects your network, it will also ensure both data security and data integrity. Learn how Sure Cross solutions from Banner Engineering keep your network and data safe.
