Vibration Sensor
What Is Predictive Maintenance?
Why Is Predictive Maintenance Important?
What Is a Vibration Sensor?
Vibration Sensor or Vibration Measurement Sensor is a device used to detect vibrations in machinery. It functions by converting mechanical energy from vibrations into electrical signals, providing data such as speed, acceleration, or temperature, which is then analysed to assess the health of the machinery.
What Are 3-Axis Vibration Sensors?
Product Overview and Key Features
360-Degree Machine Health Imaging Revealed
- Ultra-low Noise: Monitor vibration on all three axes (X, Y, and Z) with an incredibly low noise level, providing more accurate machinery health data.
- Superior technology compared to 2-axis or typical 3-axis MEMS sensors, which often exhibit up to three times more noise in the third axis, Banner sensors deliver consistent performance across all axes.
- Detect early-stage abnormalities. This accuracy enables the detection of vibration patterns that indicate serious faults in their earliest stages, such as angular misalignment or dynamic imbalance, which are issues that other sensors may overlook.
- Installation flexibility: No matter how limited the installation space may be, the sensor can be installed in the direction that best suits the machinery. This is because the accuracy of 3-Axis Sensing remains unaffected, regardless of the installation orientation.
Wireless Vibration & Temperature Sensor
- Measurement of vibration in RMS (Root Mean Square) and Peak Value formats
- Surface temperature of machinery can be detected simultaneously at a single point.
- Wireless communication via Banner Wireless Gateway to transmit data to the Cloud or SCADA System
- Withstands industrial environments with IP67/IP69K standards
- Operating temperature range: -40°C to +105°C
- Maximum battery life: 3 years (depending on measurement intervals)
Wireless Solution for Battery-Powered Vibration Monitoring
Enhance machinery inspection across the entire factory with wireless 3-axis vibration sensors (models Q45VA3C and Q45VT3), offering both reliable performance and seamless connectivity. The standout feature is its battery life of over 24 months, significantly reducing maintenance frequency. Additionally, it adjusts data transmission intervals to conserve energy further. The device supports MultiHop Gateway connectivity (including DXM1200), enabling you to collect signals from both wireless and wired sensors under a single gateway.
Wireless Vibration Sensor: How Is It Better Than the Conventional Type?
| Comparative information | Wired Sensor (General Purpose Sensor) | Wireless Sensor |
|---|---|---|
| Installation | There are complications; it is necessary to install cable ducts, drill into the control panel, and this will take a considerable amount of time. | Easy and quick installation, simply attach the sensor and connect to the network, no wiring required. |
| Total cost | High costs (electrical wiring costs + labour for installation + equipment costs) | Save more by reducing labour and material costs for wiring by almost 100%. |
| Flexibility | It is difficult to relocate, as rewiring is required if the machinery is moved. | Highly flexible, can be relocated instantly, suitable for hard-to-reach areas or rotating machinery. |
| Maintenance | The signal cable may be broken or damaged, posing a risk of interference. | Durable, designed for industrial use (IP67/IP69K) Long-lasting battery |
| Display | You often have to check the front of the cabinet or connect to the complex PLC. | Real-time Monitoring View values instantly via the dashboard on your computer or mobile device. |
Vibration Monitoring from Banner Engineering
Configuration Examples
Can be installed and connected in multiple configurations to suit the structure and size of each factory.
1. Industrial Controller
2. 3-Axis Vibration Sensor
3. Serial Data Radio
The DXMR90-X1E controller is responsible for collecting data from multiple QM30VT3 sensors. Some sensors are directly connected to the controller to receive power and transmit data via signal cables, while more distant sensors are connected to the R70. The Radio Node, which functions to transmit wireless data back to the R70 connected to the main controller, is ideal for installation in Skids, Work Cells, or Asset Groups requiring continuous data monitoring. It can store, analyse, and display data in real-time.
Battery Powered
1. IIoT Gateway
2. 3-Axis Vibration Sensor
3. All-In-One Battery-Powered Vibration Sensor and Multihop Radio
4. Battery-Powered Multihop Radio and Tethered Vibration Sensor
Multiple QM30VT3 vibration sensors operate in conjunction with Battery-Powered All-in-One devices (QM45 Series) and Tethered Sensor + Radio (Q45 Series). Data from each point is wirelessly transmitted via a Multihop Radio Network.
Go to DXM1200-X2R2 IIoT Gateway that functions to collect, analyse, and forward data to the main control system
Working with Predictive Maintenance
Recommended Installation Points for Accurate Vibration Sensor Measurements
Comparison Before and After System Installation
| List | Characteristics before installing the operating system | After installing QM30VT3 |
|---|---|---|
| Machinery Inspection | Manual labour for inspection. | Automatic and real-time inspection |
| Downtime | High and unpredictable | A clear decrease. |
| Analytical data | No historical data available. | Complete trend data is available. |
| Safety | Risk of sudden machine failure | Prevent in advance |
Why Choose Banner Engineering?
- Global Leader in Wireless Sensor Network Technology
- A system resistant to harsh industrial conditions.
- Easy to use and quick to install.
- Supports connectivity with a wide range of control systems
- We have products and services ready for the Malaysian market.
Start the Vibration Monitoring System Today
Frequently Asked Questions About Vibration Monitoring Solution
Vibration Monitoring is a system for continuously measuring vibrations in machinery, using Vibration Sensor To detect mechanical abnormalities such as bearing wear, loose shafts, or motor imbalance, when an anomaly is detected, the system will immediately alert, helping to reduce downtime and extend machinery lifespan.
Vibration Sensor Model QM30VT3 from Banner Engineering Can measure both vibration levels (Vibration RMS / Peak) and temperature of rotating equipment such as motors and pumps. This data will be analysed for Predictive Maintenance Accurate degradation prediction
You can choose to design the system according to the actual site conditions, with options for wired installation for fast and detailed data transmission, or wireless installation for convenience. Wireless Vibration Sensor For easy installation in areas where wiring is difficult.
Connects in a variety of ways.
- Launch Banner Cloud Data Services (CDS) To view via the Dashboard
- Submission PLC/SCADA System Pass through the gateway.
- Connect to the system. Predictive Maintenance In a Smart Factory
Helps you consolidate data from Vibration sensor Access the central system seamlessly.
The battery has a maximum lifespan of approximately 3 years, depending on the data transmission frequency (Sample Rate). Setting the measurement interval appropriately for the machinery will help extend the battery life. Vibration Sensor Last longer.
The installation is highly flexible; you can choose to use High-Power Magnet (Magnetic Mount) For testing or inaccessible points, use Epoxy Adhesive Bonding On a flat surface, or in a Screw Mount For maximum security and optimal reception of high frequencies.
Rest assured, whether it's water or dust, our sensors are protected to the highest standard. IP67 or IP69K (In certain models) can withstand dust, moisture, and washdown cleaning in production lines.
Our sensors can be configured to send alerts in accordance with international standards. ISO 10816 (Machine Vibration Standards) or use the built-in Machine Learning function in the sensor to learn the normal values of the machine (Baseline) and alert when values deviate from the original.
Generally, the installation of a vibration system is highly cost-effective, as it only requires sensors to provide protection. Machine Breakdown A major overhaul is only required once (reducing the cost of spare parts and the opportunity cost of production), which is considered a worthwhile investment for the entire system.