Assembly and Robotics
Improve Efficiencies in Assembly and Manufacturing
Fully automated, semi-automated, robotic, and manual assembly lines require reliable, well-designed products and solutions to maximize operations. Cutting-edge Banner devices help companies large and small enhance robotic welding cells, manual feed stations, final assembly and test cells, and pick-to-light and kitting stations—every stage of production.
From automation safety, operator guidance, and status indication to error-proofing and part inspection and verification, Banner’s extensive industrial automation expertise is improving reliability, productivity, and repeatability for assembly lines worldwide.

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Manufacturers adopt a broad range of assembly methods to meet their production requirements for volume, product mix, and cost structure. But whether you rely on manual workstations or highly automated production lines with robotics, there are opportunities to maximize production efficiency, ensure product quality, and gain a competitive advantage in the global marketplace. Banner develops and provides the devices, tools, and expertise to improve assembly-line throughput, maximize safety, and reduce costly downtime.
Banner’s comprehensive catalog of more than 10,000 products includes sensors, smart IIoT and industrial wireless technologies, LED lights and indicators, pick-to-light systems, measurement devices, machine safety equipment, as well as barcode sensors and machine vision products that drive efficiencies, improve productivity and system accuracy, and reduce errors and cost.
Tour Industry-Leading Banner Solutions

Provide at-a-glance machine status indication and send machine status information to a wide range of devices.
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Identify small problems before they become major issues that impact machine performance and uptime.
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S22 Pro Series touch buttons and indicators simplify control panel design and improve operator experience and performance. Pro Editor software expands the built-in display capabilities available with the S22 Pro Series, enabling custom displays.
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EZ-SCREEN LS safety light curtains have no DIP switches, feature end-to-end sensing, and can be easily installed with automatic configuration. The use of side mount brackets creates a quick and simple installation with adjustments made from the front side of the EZ-SCREEN LS arrays, saving time during setup. Maximizing machine uptime and reducing repair and replacement expenses helps companies remain competitive.
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Banner’s XS26-2 expandable safety controller is a scalable safety solution that can be tailored for a wide variety of machines, including large scale machines with multiple processes. With the ability to add up to eight I/O expansion modules, the XS26-2 has the capacity to adapt to larger footprint machines with multiple hazards and access points. Several preconfigured safety function and logic blocks are available in the intuitive programming software.
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Banner’s SC26-2 is a flexible, easy-to-use safety controller with an intuitive programming environment. The programmable safety controller can manage all of the safety devices with one module. The SC26-2 communicates the status of safety devices via Ethernet IP and controls a tower light for visual indication of safety device statuses. The base controller allows eight of the 26 inputs to be configured as outputs for efficient terminal utilization.
Learn MoreAssembly and Robotics Solutions
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Sizing, Profiling and Guiding Clear Objects
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Small Assembly Station Protection with Light Curtains
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Emergency Stopping (end-mounted rope pull)
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Emergency Stopping (center-mounted rope pull)
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Safeguarding a Robotic Weld Cell
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Part Pick Verification for Large Bins
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Safeguarding of a Power Press
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Call for Parts
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Scalable Safety Control for Large Assembly Processes
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Call For Parts
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Safeguarding a Single-Station Robot Weld Cell
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Robotic Guarding in Work Area without Limiting Access
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Part Pick Indication for Small Bins
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Calling an AGV for Parts
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Counting Dropping Parts with an LX Sensor
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Retrofit for Robotics
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Improving Production with Pick-to-Light Systems
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Automatic Storage & Retrieval System
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Equipment Monitoring from a Supervisor's Station
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Environmental Monitoring inside a Machine Control Panel
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Error-Proofing Assembly Applications
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Robotic Work Cell Lighting
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Call for Parts at a Furniture Manufacturer
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Call for Parts (Put to Light)
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Kitting Operation with Gloves
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Multiproduct Light-Guided Assembly Station
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Wireless Call for Parts
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Part Loaded Indicator
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Robotic Palletizer Safeguarding
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Safeguarding Access Points to a Depalletizer
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Heat Stake Machine Safeguarding
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Safeguarding a Robotic Palletizer
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Close Proximity Error Proofing on Assembly Line
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Detecting Black Parts on Black Door Panel
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Stack Height Detection of Metal Parts
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Long Bin Pick-to-Light
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Pick and Place Machine Leading Edge Detection
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Dual-operator Robotic Work Station
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AGV Status Indication
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Delivering Pinpoint Diagnostic Information to Robotic Sortation Systems
Assembly and Robotics Successes
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Sensors to Measure Movement Range
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Vision Sensor to Read QR Codes
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Superior Light Distribution with LEDs
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Presence Detection on Rotating Lathe Turret
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Inspecting Small Connectors
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Illuminate Web Inspection Stations with Rapid-Install LEDs
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LED Lights Illuminate Control Cabinet
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Efficient LED Light Bars Reduce Build Times and Expenses
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Remote Monitoring Calculates Machine Run Time
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Indicate Robot Positioning
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LEDs Replace Fluorescent Fixtures in Machine Enclosures
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Streamlining Call for Parts or Service
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Communication in a Busy Manufacturing Site

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Photoelectric Sensors | QS18
QS18 Series All Purpose Photoelectric SensorAll purpose photoelectric sensor with universal housing design and 18 mm threaded barrel is an ideal replacement for hundreds of other sensor styles.
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Fiber Optic Amplifiers | DF-G2
DF-G2 Series High Speed Fiber Optic AmplifierFiber amplifier with IO-Link capability for high speed (10 μs) for applications like part counting or registration mark detection. Output: NPN or PNP.
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Safety Light Curtains | 14/30
14/30 Traditional Type 4 Safety Light CurtainsModels available in 14 & 30 mm resolutions and up to 2400 mm (7.9 ft) lengths in three robust housing options. Suitable for detecting fingers, hands, and ankles as well as guarding perimeters.

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