Beverage: Primary Packaging
Banner is a leader in the design and development of products and solutions that bottlers, all around the world, rely on to perform in this challenging area. From stainless steel, IP67, IP68 and IP69k rated sensors that withstand wet, washdown conditions to heavy duty safety light screens that guard access points to depalletizers and blow molders, Banner offers a broad range of products that solve difficult primary packaging applications in beverage production.
Our application experts have years of experience and industry knowledge and can draw on our impressive catalog to help your company find and implement products and solutions that ensure a smooth and continuous flow of containers through the system.
Primary Packaging Beverage Applications
View Applications by Machine Type
The iVu Plus Gen 2 vision system, paired with a Q4X and LEDRB backlight, offer a solution that will provide dependable results. As the filled bottles pass by the Q4X sensor, it triggers the iVu vision sensor to capture an image and compare with a correct image that was previously stored in the device. If the image matches, then the cap was installed correctly and the bottle will continue moving along the production line. However if the image does not match, and the cap is found to be missing or improperly lined up, then a fail output is sent to the line and the bottle is rejected. The Banner RB LED backlight helps with the inspection process. When installed directly behind the target, it creates a contrast that aids in measuring the presence and height of the caps. The lights are built with powerful LEDs that create a highly diffused surface and uniform brightness.
The Q5X laser sensor reliably detects when the staging area is clear of bottles and the system is ready for the next layer of containers, despite the transparency of the bottles and unstable signal.
Washdown environment, IP69K ratings required
Track bottles as they move through the rotary filter.
Identifying gaps and accumulations to regulate product flow
Banner’s R55F fiber optic sensors have the capability to detect the presence of caps regardless of their color or size – a clear advantage in an industry that has a wide variety of bottle caps and frequent line changes. In this type of application, the fiber optic sensors are used to recognize long pauses between the caps which would then signal a jam to the operators of the machine. The fibers are compact and can be easily mounted in confined and typically inaccessible spaces.
Banner’s QS30H2O sensor is a specialized sensor developed to address challenges with sensing the presence of water and water-based liquids. The QS30H2O operates in a through beam sensing mode and the emitter uses a wavelength that is tuned to not pass through water. The high excess gain of the sensor makes it powerful enough to see through an assortment of plastic and glass containers. Two pairs of sensors can be utilized to determine that the fill level has met minimum but is not overfilled and wasting product. Apertures can be placed on the receiver end to minimize the beam pattern and increase accuracy of the application. This ensures products that do not meet fill level criteria are not processed or shipped.
Slip rings are subject to constant movement which in turn leads to continuous maintenance in order to avoid degradation of the rotating electrical connection caused by normal wear and debris. Slip ring failure bring production to a halt, resulting in unexpected and costly downtime. The DX80 wireless radios provide a non-contact solution for transmitting the sensor signals from inside the filler bowl to the control panel. The wireless node located on the rotary filler can be battery powered thus providing power to the sensors for a wire-free installation. The DX80 wireless solution eliminates the need for slip rings, helping to decrease downtime and maintenance.
A machinery company needed a sensor able to consistently detect clear PET bottles at multiple points.
A leading manufacturer of labeling equipment offers high-speed shrink sleeve label applicators designed to process 800 bottles per minute. To maximize the machine’s performance potential, the company wanted to install sensors capable of consistent detection and output for high-speed bottling.
A high-volume brewery needed a solution capable of detecting spreader washers on the vent tubes as well as loose or missing tubes. However, the movement of the rotary filler and the wet washdown environment made close proximity deployments difficult and the range required for a remote solution could compromise inspection reliability.