K50 Indicators, Touch, and Touchless Buttons

Rugged, Cost-Efficient Indicators, Touch Buttons, and Touchless Buttons Simplify Inventory and Setup

Communicate with Color

Indicators

Ergonomic Interaction, Dynamic Indication

Touch Buttons

Contactless Interaction, Dynamic Indication

Touchless Buttons

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Benefits

Configure or Control with Programmable Models

Color Selection

LED Animation

Intensity

Audible

Available Audible Tones

Continuous 1
Continuous 2
Pulse
Wobble
Staccato
Strobe
Siren
Whoop
Jingle
Melody 1
Melody 2
Melody 3

Logic & Control

Specialty Models

Hazardous Area

FDA-Grade

Applications

Proven Solutions that Keep Operations Running

  • Status Indication on Airport Conveyor

    Status Indication on Airport Conveyor

    A manager in charge of installing a baggage handling conveyor sought a light to indicate start, jam, and reset conditions with different colors and animations.

  • Warehouse Vehicle Detection with Indication

    Warehouse Vehicle Detection with Indication

    Vehicle detection at loading docks is complicated because sensing solutions are exposed to the elements and need to recognize a wide variety of surfaces. Rugged ultrasonic sensors work well to accurately detect the surfaces of delivery vehicles regardless of the material. Pairing with bright LED indication creates unmistakable operator guidance.

  • Assembly Timer at Busy Work Station

    Assembly Timer at Busy Work Station

    K50 Pro touch buttons with IO-Link communication display takt time within workers' sightlines so that the assembly pace stays on track and meets production goals.

  • Machine Status Indication in Automated Clinical Laboratories

    Machine Status Indication in Automated Clinical Laboratories

    Clinical labs need to process samples quickly to keep throughput high and any lag during testing procedures would disrupt workflow. LED lightings, such as the K50L2, works as machine status indication so that the lab operators can process fix errors, handle samples, and collect results in a timely manner.

  • Accurately Measuring Bakery Ingredients

    Accurately Measuring Bakery Ingredients

    Baking is a mixture of creativity, precision and attention to detail. The Wilkinson Baking Company has added technical innovation to the mix. The Wilkinson Bread Bakery is a compact, completely self-contained and fully automated bread bakery. This unique machine combines technology with tradition to transform simple raw ingredients into bakery fresh bread at 40 loaves an hour.

  • Operator Guidance Solution

    Operator Guidance Solution

    A Henshaw customer manufactures drivetrain and powertrain systems for the automotive industry. The company had experienced productivity losses due to errors in the assembly of transmission valve bodies. Henshaw was tasked with developing a system that would reduce errors and improve the assembly process.

  • Run Bar Provides Operator Guidance

    Run Bar Provides Operator Guidance

    A leading machine manufacturer builds workstations designed for accurate, timely and cost-effective battery cell assembly. A value added component of the workstations is an operator guidance device that does three jobs: enables assembly processes to start and stop, indicates parts to be picked and installed, and completely stops line operation if emergencies occur. When it became too costly for the OEM to construct and mount these devices themselves, they turned to Banner to craft an all-inclusive solution. To honor the time line requirements of their customer—a major tier two battery supplier—the OEM needed the solution in eight weeks.

  • Status Indication on Driverless Vehicles

    Status Indication on Driverless Vehicles

    The K50L domed 50 mm indicator light works well for status indication on autonomous shuttle buses. The buses operate on short distances in outdoor environments that exposed the bus technology to a variety of weather conditions. The rugged K50L indicators are rated IP67 and IP69K to withstand water ingress in the harsh environment.

  • Communication in a Busy Manufacturing Site

    Communication in a Busy Manufacturing Site

    As more components pass through the oven, keeping pace with the flow of items to be unloaded becomes increasingly difficult. Congestion in the sortation area builds. Items can easily be misdirected or even damaged. A pause in the flow of parts allows the unloading operator to correct mistakes and clear a pickup station. However, the distance between the unloading and loading areas as well as ambient interference from surrounding machinery complicates communication between operators.

  • Call for Parts in a Flooring Manufacturing Process

    Call for Parts in a Flooring Manufacturing Process

    Each production operator in a lane was equipped with a wireless Node and K50 EZ-LIGHT. Another Node and EZ-LIGHT was installed in each forklift. When a production operator needs supplies, the operator pushes the button on the EZ-LIGHT, turning the light from green to red. At the same time, the forklift driver’s lights goes from green to red to indicate an operator needs parts.

  • Communicating the Status of a Water-Pumping Station

    Communicating the Status of a Water-Pumping Station

    EZ-LIGHT Daylight Visible indicators produce intense levels of light, with 18 LEDs that can be activated together or in 3 groups of 6 to control light level intensity, making them ideally suited for applications requiring clear communication in an outdoor environment. An optional sun shield increases their visibility, making them effective even in environments with high levels of sunlight.

  • Detecting and Indicating the Presence of a Tipped Bottle

    Detecting and Indicating the Presence of a Tipped Bottle

    Sensor solutions to detect translucent bottles filled with clear liquid with a long bottling line with numerous areas to monitor.

  • Bright Indication in Ambient Light

    Bright Indication in Ambient Light

    When a window is located directly behind a cabinet, extremely bright, long lasting LED indicator lights can provide highly visible indication throughout the day. Banner’s EZ-LIGHT K50 Beacon is perfect for many indication status applications, especially in this cabinet because the beacon is highly visible even during daylight and is extremely durable with long-lasting, energy-efficient LEDs.

  • Reach Stacker Status

    Reach Stacker Status

    Visual indication is an easy, effective way to communicate status to keep equipment operating efficiently and increase productivity. Intensely bright beacon lights are highly visible during daylight and indicate the condition of the spreader twist locks to the operator cabin to ensure a secure lift. The beacon lights feature intense levels of light output and are very rugged and durable, making them ideal for outdoor indication applications.

  • Improving Production with Pick-to-Light Systems

    Improving Production with Pick-to-Light Systems

    A Banner wireless solution is a simple way to optimize inventory, reduce errors, and minimize waste. Each Sure Cross Performance Node with I/O Mapping can be equipped with up to six EZ-LIGHT operator indicator lights. The Sure Cross Gateway is conveniently located at a central location where maintenance personnel and management can monitor the parts consumption throughout the site.

  • Pick-to-Light Kitting Support

    Pick-to-Light Kitting Support

    Banner’s K50 Optical Pick-to-Light series is a compact, self-contained, three color indicator with integral sensor. Green typically indicates which part to pick, and when the internal sensor detects the hand, the indicator changes to yellow to confirm the task is complete. An optional third message is to display red for a mispick.

  • Pick-to-Light Solutions

    Pick-to-Light Solutions

    Several technologies and solutions are available for bin-picking applications for error-proofing processes. Light arrays prompt the operator for part selection with integral job lights, then reliably sense retrieval of the part, using an array of visible red or infrared sensing beams located in front of the bin.

  • Pick Indication and Verification

    Pick Indication and Verification

    Push-button EZ-LIGHT K50 pick-to-light sensors on a rack of parts light up to indicate which parts to pick. After picking a part, the worker pushes the button on the indicator light to verify that the pick is complete.

  • Part Pick Verification from a Wide Bin

    Part Pick Verification from a Wide Bin

    The EZ-LIGHT K50 sensor in retroreflective mode indicates that the next part in the assembly sequence is the sunroof. When the operator selects the sunroof from its wide bin, the K50 detects the pick.

  • Incorrect Pick Signal

    Incorrect Pick Signal

    The EZ-LIGHT K50 sensor lights above a bin to show the assembler which part to pick. If the assembler reaches into a different bin, that bin's EZ-LIGHT K50 sensor lights up in the designated warning color—in this example, red— to indicate the error.

  • Part Pick Verification for Order Fulfillment

    Part Pick Verification for Order Fulfillment

    In an order fulfillment operation for a candy distributor, bins are equipped with EZ-LIGHT K50 sensors connected to a process controller programmed with the order. Based on the order, the K50 illuminates to show which items to pick. When the worker places a hand into the bin, the indicator detects the presence of the hand, and the controller triggers the K50 on the next bin to pick.

  • Error-Proofing Assembly Applications

    Error-Proofing Assembly Applications

    Banner’s K50 Series of single-point pick-to-light sensors are a simple, easy-to-use error-proofing solution in assembly applications. In this application, the job light is Green while the job input is active, indicating the correct bin for the next pick. The presence of the assembler’s hand initiates an output change of state, turning the job light red. The job light above the next pick location will then turn Green.

  • Call for Parts at a Furniture Manufacturer

    Call for Parts at a Furniture Manufacturer

    The customer needs a solution that can increase the forklift operator's response time by putting indicators on the forklift's dashboard and can also allow the forklift operator to acknowledge the request, which eliminates redundant part deliveries by multiple operators.

  • Wireless Call for Parts

    Wireless Call for Parts

    With high-quality LED lights and multiple colors in one device, Banner's multi-segment audibleTL50, combined with the K50 Touch and PM8 wireless system result in efficient call for part processes. To begin, Banner’s K50 ergonomic touch buttons are installed in a supervisor station and numbered according to their corresponding PML8 Wireless Nodes, which are installed at individual workstations along with an audible tower light.

  • Full Tote Indication and Verification

    Full Tote Indication and Verification

    In order to properly identify and use visual management, a sensor is triggered when the bag is full and then sends a signal to a K50 touch button to light red, which represents a full tote. The K50 touch visually shows operators the bag needs to be removed and changed with an empty one. In order to show the bag is ready for more packages, the operator presses the ergonomic K50 touch button, changing it back to green to show the bag is ready for more packages.

  • Emergency Stop Indication

    Emergency Stop Indication

    With the all-in-one enclosure, the emergency stop pushbutton combined with the K50 Touch lighted indicator communicates simple status indication in emergency conditions.

  • Kitting Operation with Gloves

    Kitting Operation with Gloves

    Banner’s fixed-field K50 indicator detects gloved hands , sensing when operators select the correct parts during the kitting process. The K50 indicator’s logic function is then able to notify the operator that he/she picked correctly by changing from green to yellow—additional colors can be selected to suite to the manufacturer’s preference. The K50’s ability to detect black gloves is especially important for lean manufacturing processes where workers typically wear dark gloves.

  • Indication and Touch Actuation on Work Cell Assembly

    Indication and Touch Actuation on Work Cell Assembly

    The unique indication of the programmable K50 Pro touch buttons and Pro Editor software allows for versatile indication of numerous machine statuses and in-field customization. Multicolor and animation allow for quick identification of errors in work cells.

  • Tank Farm Monitoring

    Tank Farm Monitoring

    With a Sure Cross Wireless Network, FlexPower Nodes are deployed at each tank without the need to run cables for power or I/O data transmission. Banner’s unique power management capability enables a Node equipped with an ultrasonic analog level sensor to operate for years on a single DX81 battery power supply. A DX80 FlexPower Node offers a combination of discrete and analog I/O in a single package, eliminating the need for time-consuming manual data collection.

  • Monitoring Operator Efficiency in a Printing Facility

    Monitoring Operator Efficiency in a Printing Facility

    A cardboard goods printer struggled with an inability to track machine operators’ efficiency and performance as measured against standard production rates.

  • Call for Parts (Put to Light)

    Call for Parts (Put to Light)

    When the supply of parts runs low, the assembler presses the EZ-LIGHT K50 push button to the left, which is used as a call button to signal to the runner to bring more parts. The K50 light to the right is used as a part-pick indicator.

  • Wireless Call for Parts

    Wireless Call for Parts

    A system of Banner’s TL70 wireless modular tower lights and K50 touch buttons provides an efficient, easy way to communicate a call for more parts with a forklift driver. When a workstation is almost out of cartons, the operator touches the ergonomic K50 touch button which changes the status on the connected TL70 wireless tower light to red.

  • Part Loaded Indicator

    Part Loaded Indicator

    Before the EZ-LIGHT K50L indicator light was installed, the operator would place a part on the machine and then step out of the work area to check the stack light to see if the part was loaded properly. If not, the operator had to repeat the set-and-check process before initiating the machine's action on the part. Since the K50L was installed inside the workstation, using a simple Y splice, the operator can tell immediately if the part is correctly placed.

  • Checkweigh Station Indication of Pass/Fail Status

    Checkweigh Station Indication of Pass/Fail Status

    Alert operators of the fail status on a checkweigh station on a food processing line in a harsh washdown environment.

  • Car Wash Status Indication Inside Washing Area

    Car Wash Status Indication Inside Washing Area

    Sensor solution for bright indication inside a car wash, communicating various stages of the wash cycle.

Technical Literature

English Documents


Filename
PLC Support Files
Technical Literature
Filename
PLC Support Files
Technical Literature
Filename
PLC Support Files
Technical Literature

English Documents


Related Links

  • Pro Editor Configurable Indication Products and Software

    Pro Editor

    This software allows users to easily customize their own indicators with a wide variety of color and animation options in the field without requiring IO-Link.

  • Pro Converter Cable

    Pro Converter Cable

    Universal communication cable for use with a variety of Banner lighting and sensor products.

  • K50 Programmable Touch Button

    K50 Programmable Touch Button

    Watch this video for an overview of the features and benefits of the K50 Programmable Touch Button.

  • K50 Programmable Touchless Button

    K50 Programmable Touchless Button

    Watch this video for an overview of the features and benefits of the K50 Programmable Touchless Button.

  • K50 Programmable Indicator

    K50 Programmable Indicator

    Watch this video for an overview of the features and benefits of the K50 Programmable Indicator.

  • K50 Pro Select Touch Button: 3-State Mode

    K50 Pro Select Touch Button: 3-State Mode

    Watch this video to learn about the K50 Pro Select Touch Button 3-State Mode.

  • K50 Pro Select Optical: 4-State Detection Mode

    K50 Pro Select Optical: 4-State Detection Mode

    Watch this video to learn about the K50 Pro Select Optical Touch Button 4-State Detection Mode.

  • How-to Guide: K50 Pro Select Pulse Control

    How-to Guide: K50 Pro Select Pulse Control

    Watch this video to learn how to use the Pulse Control feature of the K50 Pro Select Indicators.

  • How-To Guide: K50 Pro Select Pro ID

    How-To Guide: K50 Pro Select Pro ID

    Watch this brief how-to video to see how Banner’s Pro ID feature and Pro Editor software quickly and easily copy configurations to Pro Select lighting products.

  • How-To Guide: K50 Pro Touch Button Audible Alarm

    How-To Guide: K50 Pro Touch Button Audible Alarm

    This video covers the basics of programing the audible alarm available in select models of the K50 Pro Touch Button from Banner Engineering.

  • How-To Guide: K50 Pro Touch Button 4-State Mode

    How-To Guide: K50 Pro Touch Button 4-State Mode

    This video covers the basics of the 4-state mode for the K50 Pro Touch Buttons from Banner Engineering.

  • How-To Guide: K50 Pro Touch Button 3-State Mode

    How-To Guide: K50 Pro Touch Button 3-State Mode

    This video covers the basics of the 3-state mode for the K50 Pro Touch Button from Banner Engineering.

  • Why Go Pro?

    Why Go Pro?

    The Pro Series programmable multicolor LED devices from Banner Engineering offer limitless possibilities for advanced indication of dynamic machine states, operator interaction, and process statuses. Watch the video to see what elevates a Banner Pro light above a traditional factory light.

  • Establishing a Clean Culture Throughout the Entire Workplace

    Establishing a Clean Culture Throughout the Entire Workplace

    Non-Contact Applications with K50 Pro Optical Indicators

  • Non-Contact Application Video: Handwashing

    Non-Contact Application Video: Handwashing

    Watch how the K50 Pro Optical assists with non-contact handwashing.

  • Non-Contact Application Video: Call Operator

    Non-Contact Application Video: Call Operator

    Watch how workers use the K50 Optical to call for an operator by touchless activation.

  • A Complete Family of Touch Buttons

    A Complete Family of Touch Buttons from Banner Engineering

    Banner Engineering offers a complete portfolio of touch buttons for your simplest to most advanced touch requirements. Watch the video to learn more about our capabilities for touch and indication.

  • RGB Indicators for the Visual Factory

    RGB Indicators for the Visual Factory

    Indicator lights are the visual language of machines. However, traditional indicators are limited. Watch the video the see how programmable RGB indication clarifies communication, simplifies your supply chain, and allows you to quickly create custom indication to match your process.

  • K30, K50 and K70 Gen 2 Touch Buttons

    K30, K50 and K70 Gen 2 Touch Buttons

    Banner Engineering's Gen 2 Touch Buttons accurately respond to touch even in harsh or messy conditions. The chemical resistant, polycarbonate housing won't activate under direct spray.

  • K50 Pro and K30 Pro: Improved Indication Anywhere

    K50 Pro and K30 Pro: Improved Indication Anywhere

    Banner Engineering's second generation K50 and K30 gives you more options for bolder indication with simplified wiring and stock management. Choose between seven colors with a single, rugged model.

  • K50 Pro Touch Tutorial

    K50 Pro Touch Tutorial

    Learn how to use the Pro Editor to configure K50 Pro Touch buttons.

  • How-To Guide: K50 Pro Series Indicator Configuration

    How-To Guide: K50 Pro Series Indicator Configuration

    This video covers the basics of setting up a K50 Pro Series Indicator from Banner Engineering.

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