All Primary Pharmaceutical Packaging Solutions

  1. Sensor solutions to detect clear vials in pharmaceutical and medical manufacturing where a hygenic sensor is needed in a harsh chemical washdown environment.

  2. Sensor solutions to count translucent and reflective glass vials in high-speed processes requiring quick response times and challenging light conditions.

  3. Sensor solutions to detect glass vials filled with transparent liquid in an aseptic, stainless steel environment with rounded bottles.

  4. Sensor solutions to recognize clear glass vials and bottles in high-speed application with precise leading edge detection.

  5. Sensor solutions to detect I.V. bags, glass vials, syringes and pharmaceutical packaging. Fill level inspections ensure product content amounts are accurate.

  6. Banner’s iVu BCR with remote display offers an easy to use solution for reading barcodes to ensure correct labels have been applied. The iVu BCR models provide both a fine mode, for reading smaller barcodes that require full resolution, and coarse mode, for applications where speed is critical.

  7. The Pro, equipped wtih a barcode reader tool, enhances compliance with federal requirements for identifying and tracking pharmaceutical products.

  8. Liquid-dosage pharmaceutical product packaging inspections involve minute human visual inspections, making it important to have bright and highly uniform illumination.

  9. Banner combined the technology of WORLD-BEAM QS30 opposed mode sensors, which provide high excess gain, with a 1450 nm infrared sensing beam—specially tuned to an absorption band of water, to create the QS30H2O Water Sensor. In this application, the powerful sensing beam of the QS30H2O will burn through the opaque plastic of the container. At 1450 nm, water absorbs 1,000 times the energy of alternative wavelengths, preventing the beam from burning through the liquid within the container.

  10. The Q4X analog sensor is set up in trigger mode and uses the averaging feature to provide a more consistent fill level measurement. Banner’s Q3X sensor, whose output wire is tied to the Q4X’s remote input wire, is used to detect the leading edge of the pill bottle and has a one-shot output timer setup based on the conveyor speed to determine when and how long the Q4X will measure.

  11. Banner’s Q4X laser sensor, made of 316L grade stainless steel, is very suitable for pharmaceutical environments and other aseptic filling areas. The Q4X has a sensing range of 25 to 300 mm, precise beam spot size and can effectively detect the orientation of caps as they exit a feeder bowl. If any caps are upside down, the Q4X will detect a height difference and reject the cap.

  12. To solve this application, Banner Engineering has paired the technology of the D10D Expert with fiber optic arrays optimized for small object counting to create the D10 Expert Small Object Counter. The preconfigured fiber optic arrays of the Small Object Counter make alignment and object positioning control less critical than when using single point emitter and receiver fiber optic assemblies. This assures reliable, consistent small object counting.

  13. A WORLD-BEAM QS18LD diffuse-mode laser sensor can be used to accurately inspect each package as it passes on a conveyor. The sensor emits a visible Class 1 laser sensing beam, focused on the piece of tape used to seal the package. When the top of the box is closed and sealed correctly, the tape will return the sensing beam back to the receiver.

  14. To verify each blister in the pack, use an iVu Series sensor configured for an Area inspection. The sensor inspects each blister pack to make sure that each blister contains an unbroken tablet.

  15. A single VE Series Smart Camera, adjacent to the machine’s outfeed, inspects multiple rows of blister pack trays in a single inspection. The camera is installed approximately 36 cm over the production line and an LED backlight is installed 10 cm below the production line.

  16. To verify each package has a date/lot code printed on it, an iVu Series sensor is configured for a Match inspection. An image of the date/lot code is captured. When the inspection is running, if the sensor detects a package without the date/lot code the sensor sends a fail output to the line, and the product is rejected.

  17. To ensure that a stopper is properly inserted as each vial leaves the filling station, an iVu Series sensor—set up for an Area with Motion application—verifies that the vial has a stopper inserted into its neck and that the stopper is positioned correctly to provide a proper seal on the glass vial. If the stopper is missing or incorrectly positioned, then the sensor sends a fail output to the line.

  18. Banner iVu TG vision sensor with multi-point inspections is ideal for detecting and evaluating the position of tamper-evident bands. In this application, the band should be positioned around both the cap and the neck of a bottle. A seal positioned too high, too low, or completely missing would be considered unacceptable. With multi-point inspection, the iVu TG vision sensor can simultaneously detect missing and poorly positioned bands.

  19. It is critical to verify the position of the stoppers since improperly sealed or positioned stoppering can compromise the product's integrity. Vision inspection offers a flexible, powerful, and effective method to inspect for seal quality and stopper position for the vial filling process. For stoppers with full insertion, we are looking for the minimal amount of gap between the bottom of a stopper relative to the top of a vial.

  20. Tightened federal regulations make the quality of pharmaceutical packaging increasingly critical. A PresencePLUS Pro COLOR vision sensor inspects blister packs to make sure each blister contains the correct tablet and that the tablet is not broken. It also detects empty blisters and those containing foreign matter.

  21. As plastic bottles pass below the WORLD-BEAM Q12 Sensor, the fixed-field beam identifies bottles with caps—no matter what their color—and rejects bottles that are missing caps from the line. The Q12’s laser-like LED beam sharply cutoffs at 15 mm, 30 mm and 50 mm range, ensuring it won’t mistake objects inside the bottle for caps.

  22. As glass bottles pass on a high-speed conveyor, a PresencePLUS P4 COLOR OMNI confirms that each bottle is completely filled and makes sure that the stopper is fully inserted and is the correct color. The dual area lights create the optimum contrast for the inspection.

  23. The WORLD-BEAM QS30 in adjustable-field mode detects the presence of plastic medication bottles of various colors and relays the information to a filling device.