Inspection

2D Stamped Industrial Bar Code Verification

To track manufacturing lots for quality assurance, using a bar code reader

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Automotive Component Molding Inspection

To inspect molded plastic steering wheel components for excess or deficient material

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Automotive Door Inspection

To make sure that multiple connectors have been inserted into a door panel and are aligned

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Automotive Duct Inspection

To inspect a temperature sensor inside a duct used in an automotive clean air system.

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Automotive Fuse Box Inspection

To verify that fuses of the specified amperage are in the correct location in a fuse box

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Automotive Handle Color Inspection

To detect the color of automotive interior door handles

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Automotive Laser Cutting Inspection from a Distance

To verify that holes cut into a chassis are properly positioned

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Automotive Seat Position Inspection

To accurately measure the range of motion of an adjustable automotive seat back

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Automotive Switch Assembly Inspection

To verify that a toggle mechanism is correctly assembled and oriented before it is added to a steering wheel

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Automotive Valve Stem Inspection

To detect unseated valves in an automated engine assembly process

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Automotive Welding Tip Inspection

In automated welding situations, it's important to maintain the overall quality of the welders to check for worn, improperly milled or missing welding caps.

If a welding tip fails inspection, a maintenance signal is sent to the process controller, and the welding operation halts.

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Automotive Weld Nut Inspection

To verify that a robot has properly placed multiple weld nuts

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Blister Pack Inspection

To determine whether all blisters in a pack have been filled with unbroken tablets and are free of foreign matter

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Blister Pack Inspection by Color

To verify that all blisters in a pack have been filled with the correct, undamaged tablets and that the blisters contain no debris

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Bottle Cap Inspection

To confirm that each bottle of water is capped completely before it is packaged

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Bottle Fill Inspection

To make sure that a fill tube has not broken off and fallen into a bottle in a beverage packaging operation

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Bottle Neck Thread Inspection

To verify that threads on the necks of bottles are formed completely

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Candy Color Inspection

To inspect boxes of candy to make sure that it contains the correct chocolates, based on color.

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Capping and Fill Inspection

To make sure bottles are filled and capped properly

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Code Inspection on Clear Bottles

To verify the presence of a date/lot code imprinted on a clear bottle filled with a clear beverage

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Color Inspection of Pour Spouts

To verify the presence and correct color of pour spouts

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Date/Lot Code Inspection on Film Boxes

To verify that a date and lot code is correctly printed on film packages

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Date/Lot Code Inspection on Food Packages

To verify that both a date code and a lot number are printed on bags of cookies

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Food Labeling Inspection

To confirm that the lid of a dairy container matches the product listed on the container

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Food Packaging Inspection

To inspect boxes of chocolate to make sure each nest contains a candy and that the candies are not damaged

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Full Case Packaging Inspection

To inspect cartons before they are sealed and shipped, to verify that they are fully packed

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Glue Bead Continuity Inspection

To detect gaps in a row of glue that a robot applied to a panel

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Gum Wedge Inspection

To inspect the gum wedge of continuously extruded rubber

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High-Speed Syringe Inspection

To check syringes for missing or damaged cannulas, at speeds of up to 10,000 parts per minute

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Hole Pattern Inspection in Stamped Metal

To inspect a repetitive hole pattern for missing holes

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Inspection Trigger in Printing

To trigger a vision sensor to check for the signature on pages being collated

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Label Inspection

To determine whether the correct label is applied to each bottle and that the label is aligned correctly

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Label Inspection in a Wet Environment

To confirm that each soda bottle in a wet environment has a label in the correct position

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Long-Range Inspection in Automotive Assembly

To detect the presence and position of a car seat on an automotive assembly line

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Inspecting for Missing Chocolates on a Packaging Line

In the packaging process, it's important that the correct number of chocolates are present in every box in order to meet quality inspections. While this inspection can be done using a traditional vision system, it can also be accomplished with traditional photoelectrics.

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Packaging Inspection for Instruction Card

To verify the presence of an instruction card on top of products in an open carton

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Ply Orientation Inspection

To ensure that tire plies are stacked in alternating layers so the tire is formed properly

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Rivet Inspection in an Automotive Horn

To verify that rivets are present and correctly placed in an automotive steering wheel component

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Seat Belt Label Inspection

To verify that a caution label is sewn onto the correct side of seatbelt material

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Spray Can Cap Inspection with a MINI-BEAM

To reject spray cans with crooked or missing caps

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Spray Can Cap Inspection with an Ultrasonic

To detect crooked or missing caps on spray cans

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Stamped Metal Gasket Inspection

It's important to inspect stamped gaskets as they're produced to check for accuracy and ensure the holes are stamped out correctly. Incorporating a non-contact inspection into the process decreases overall defects and increases downstream throughput.

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Stamped Metal Pin Inspection

To check for correct count, straightness and pitch of connector pins on a stamped metal subassembly

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Vial Capping Inspection

To make certain every vial is capped before it is packaged

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Vial Fill Level and Cap Seal Inspection

To rapidly verify that vials are filled to the correct level and that the vial caps are correctly aligned

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Vial Packaging Inspection

To verify that the correct number of vials are packaged into shipping cartons

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Vial Placement Verification

To verify that vials have been positioned correctly in a tray

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Glass Vial Chip Inspection

Before sending glass vials to be filled, a sensor inspects them for damage as the vials leave an automated liquid filling station. The sensor ensures the top edge of each vial is not chipped or cracked. If a chip or crack is found, the vision sensor rejects the part.

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