Detection

Sensors are widely used for detecting the presence or absences of objects or features.

Board Warp Detection with a Laser Sensor

To detect boards warped beyond a specified tolerance

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Board Warp Detection with a QS30

To check lumber for warping

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Bond Wire Break Detection with a Fiber Optic Pair

To detect when a bonding wire breaks

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Bond Wire Break Detection with a Single Fiber Optic

To monitor the presence or absence of bond wire

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Bottle Cap Detection

To verify the presence of colored caps on plastic bottles

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Bottle Label Detection

To verify the presence of labels on a bottle

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Broken Bottle Detection

To check for broken bottles on a conveyor

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Cable Jacket Flaw Detection

To sense defects along the length of multiwire cable

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Carpet Web Detection

To determine the location of two edge transitions on carpet web: air to selvage and selvage to tufting.

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Carton Detection

To sense boxes anywhere across the width of a roller conveyor, when sensing is only possible from under the conveyor

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CD Stack Size Detection

Determine the height of a CD stack at two levels

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Color Mark Detection

To position all bottles in the same orientation for label application.

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Die Press Protection

To accurately verify the position of tubing, before the die is lowered

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Film Roll Break Detection

To detect breaks in film

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Glass Flat Panel Detection

To detect the presence of a flat glass panel

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Glass Panel Detection

To detect the presence of a clear glass panel

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Hard Disk Detection

To detect whether shiny disks are properly seated

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Hot Glue Detection on a Package

To identify food packages missing hot sealing glue, before the flaps are closed

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Hot Part Detection in Food Preparation

To make sure that a waffle marker is hot before the batter is poured into it

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Ink Level Detection in a Printer

To monitor the ink level in a printer tray

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Integrated Circuit Board Detection

To detect the leading edge of a printed circuit board on an indexing conveyor

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Integrated Circuit Board Registration Detection

To detect the presence of a registration hole on a printed circuit board

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Integrated Circuit Detection in a Plastic Web

To detect missing surface-mount integrated circuits in a plastic tape reel

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Integrated Circuit Lead Frame Detection with a D10

To sense the presence of an IC lead frame

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Integrated Circuit Lead Frame Detection with a MINI-BEAM

To detect the presence of an integrated circuit lead frame

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Integrated Circuit Print Detection with a D11

To detect presence or absence of information printed on a small object

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Integrated Circuit Print Detection with a D12

To detect print on an integrated circuit over a large area

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Integrated Circuit Print Detection with an R55F

To detect information printed on a small object

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Integrated Circuit Tube Detection

To detect the presence of an integrated circuit packaging tube

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Inverted Integrated Circuit Detection

To determine if a surface mount IC is improperly placed in a plastic pocket

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Inverted Object Detection

To detect a product that has flipped over by measuring small differences in height

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Inverted Object Detection with a Compact Ultrasonic Sensor

To detect a product that has flipped over by measuring small differences in height

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Inverted Object Detection with an Ultrasonic Sensor

To detect a product that has flipped over by measuring small differences in height

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Juice Carton Detection

To verify the presence of juice cartons

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Label Detection on Plastic Bottles

To verify the presence of a label on plastic bottles

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Label Detection on Wire Spools

To detect a label anywhere on the end of a spool of wire

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Large Container Detection

To detect the presence of large containers moving on a conveyor

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Lead Frame Detection in a Cassette

To sense the presence of the lead frame in a cassette

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Lead Frame Registration Hole Detection

To detect the registration hole in a lead frame

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Liquid Detection in Clear Tube

To detect liquid in a transparent tube, without touching the liquid

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Liquid Leak Detection with a Q23

Detect a plumbing leak inside a valve box

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Liquid Leak Detection with a QS18

To detect a hazardous liquid leaking from pipes inside a valve box

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Liquid Soap Level Detection

To monitor the level of soap in a reservoir in a car wash

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Long-Range Feature Detection

To detect a small flange from a long distance

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Long-Range Position Detection

To instantly measure the location of an automated storage and retrieval shuttle, to track its position

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Medicine Bottle Detection for Filling

To detect bottles, regardless of color, as they pass on a conveyor

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Metal Wisker Detection on Beverage Cans

To detect metal whiskers on the tops of cans

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Mobile Automated Rack Detection

To control the position of mobile storage racks and detect whether an automated fork-lift truck is located between the racks

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Object Detection on a Conveyor

To detect the presence of an object on a roller conveyor

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Pallet Detection

To detect the presence of a pallet regardless of the size or shape of its load

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Pallet Shrink-Wrapping Detection

To inspect objects being shrink-wrapped for product presence/absence, to trigger the wrapping mechanism to reverse and complete the shrink-wrap process

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Parcel Detection

To sense random-sized parcels on a roller conveyor

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Personnel Protection with Fixed Blanking and Reduced Resolution

To protect hands and fingers from the hazardous parts of a carton erector while allowing flat cartons into the machine

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Polybag Seal Detection

To locate the perforations between plastic bags on a web

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Product Detection

To detect the presence of two cupcakes—one from each row—on shiny metal mesh conveyors

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Registration Hole Detection in Film Processing

To maintain film registration as the film is developed

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Registration Mark Detection

To detect registration marks on food packages

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Registration Mark Detection on a Clear Web

To detect of a printed mark on a continuous web of clear or translucent material for accurate control of downstream cutoff

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Robotic Position Monitoring

To provide proximity information to an assembly robot control

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Shipping Label Detection on Cartons

To detect the presence or absence of a white label on a cardboard carton

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Small, Flat Object Detection

To accurately detect flat objects passing on a conveyor

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Small Part Detection

To detect extremely small parts as they fall through a web of sensing beams

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Splice Detection in a Paper Roll

To identify splices on a roll of paper

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Stack Height and Adhesive Bead Detection

To verify that adhesive is being applied properly to trays of IP chips and to monitor the stack heights of completed trays of product

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Tamper-Proof Seal Detection

To accurately sense the leading or trailing edge of clear safety seals for application over bottle caps

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Thread Break Detection

To detect broken threads on a loom

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Thread Hole Detection

To verify, from a distance, that bolt threads have been cut into holes in a manifold

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Tinted Bottle Detection

To detect tinted glass bottles on a conveyor in a beer (or other bottled beverage) bottling line

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Vehicle Detection at a Loading Dock

To detect when a truck backs up to a dock, triggering a light inside the warehouse that signals the truck's arrival

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Vehicle Detection in a Car Wash with a Wireless Network

To detect a vehicle as it approaches the door of a car wash

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Vehicle Detection in a Self-Serve Car Wash

To detect when a car or truck enters or leaves a self-serve car wash

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Vehicle Position in Automatic Car Wash

To verify that a vehicle is in position in a car wash

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Vehicle Separation

To detect vehicle separation in an Automated Vehicle Classification (AVC) system

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Wafer Cassette Detection under Water

To sense the presence of a wafer cassette on a conveyor submerged in water

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Wafer Cassette Detection with a MINI-BEAM

To sense the presence of wafer cassettes on a conveyor

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Wafer Center Detection

To determine the center of a wafer on a robotic arm

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Wafer Detection

To reliably detect wafers of different colors

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Wafer Detection on Robotic Arm

To detect a wafer on a robotic arm in a vacuum chamber

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Wafer Flatness Detection

To verify that the wafer is perpendicular to the sensing axis

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Wafer Protrusion and Home Position Detection

To verify that no wafer protrudes from the outer limits of a cassette, and indicate that the robot is in home position.

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Wafer Protrusion Detection

To detect when a wafer is protruding from a wafer cassette

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Washer Cap Detection

To verify that a washer reservoir cap is present and within acceptable rotational limits

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Web Break Detection

To detect a broken web in the dryer section of a paper-making machine

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Web Break Detection Using Fiber Optics

To monitor the integrity of web material after die-cutting

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