Featured Application
Rivet Inspection in an Automotive Horn

To verify that rivets are present and correctly placed in an automotive steering wheel component

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Automotive

Banner’s integrated product line helps you accelerate production, reduce defects to mandated levels, control costs and protect personnel.

WORLD-BEAM QS18 Series

Universal housing design with 18 mm threaded lens; an ideal replacement for hundreds of other sensor styles

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WORLD-BEAM QS30 Series

Universal housing, with 30 mm threaded lens mount

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D10 Series

High-performance, low-contrast plastic fiber optic sensor with numeric or bargraph display

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M12 Series—Visible Red LED

12 mm threaded metal barrel with visible red sensing beam

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Q60 Background Suppression Series

Laser or LED sensor for low reflectivity targets, regardless of background

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U-GAGE S18U Series

Compact ultrasonic sensor in straight or right-angle housing

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M18 Series

IP69K 18 mm threaded stainless-steel barrels with EZ-BEAM style optics and electronics, for reliable sensing without adjustments

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SLM Series Slot Sensors

Fixed opposed-mode slot sensor for easy installation, in eight slot widths

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EZ-LIGHT K50 Series

Lower-cost self-contained sensor for bin-picking operations

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PVD Pick-to-Lights

One-piece light sensor for part assembly and error proofing

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Mechanical E-Stop Buttons

Metal or plastic E-stop button uses a push-to-stop, twist-to-release mechanism to provide emergency stop actuation and is available with a wide variety of normally-open and normally-closed contacts.

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A-GAGE EZ-ARRAY Series

Cost-effective measuring light curtains for quick and simple installation and tough sensing applications

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EZ-SCREEN­ Safety Light Screen Systems

Non-contact machine guarding systems protect fingers, hands and ankles, and guard perimeters and access, using self-contained emitters and receivers without a separate control box.

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PICO-GUARD Fiber Optic Safety Systems

A patent-pending combination of control-reliable, non-contacting photoelectric and fiber optic technologies provides a low-cost alternative to cumbersome, costly safeguarding methods.

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Muting Modules Family

Module monitors two or four redundant inputs to automatically suspend the safety function of a safety light screen during a nonhazardous portion of a machine cycle.

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L-GAGE LT3 Series

Advanced measurement sensor for precise inspections

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PresencePLUS P4 Series

A complete family of one-piece application-specific and multi-application sensors for a wide range of applications

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PresencePLUS Pro Series

A two-piece full-function vision sensor for advanced inspections

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Rivet Inspection in an Automotive Horn

To verify that rivets are present and correctly placed in an automotive steering wheel component

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Access Guarding with Muting - Vehicle Assembly Line

To safeguard a hazardous area without triggering the safety devices when a vehicle passes through them

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Automotive Component Molding Inspection

To inspect molded plastic steering wheel components for excess or deficient material

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Automotive Door Inspection

To make sure that multiple connectors have been inserted into a door panel and are aligned

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Automotive Duct Inspection

To inspect a temperature sensor inside a duct used in an automotive clean air system.

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Automotive Elevator Safety

To safely allow an auto body to pass from a lift area

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Automotive Fuse Box Inspection

To verify that fuses of the specified amperage are in the correct location in a fuse box

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Automotive Handle Color Inspection

To detect the color of automotive interior door handles

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Automotive Laser Cutting Inspection from a Distance

To verify that holes cut into a chassis are properly positioned

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Automotive Paint Control with BEAM-ARRAYs

To profile the object being painted, to reduce waste

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Automotive Paint Control with MINI-ARRAYs

To provide assembly profile information to an automated paint finishing process so it does not over- or under-apply paint

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Automotive Seat Position Inspection

To accurately measure the range of motion of an adjustable automotive seat back

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Automotive Switch Assembly Inspection

To verify that a toggle mechanism is correctly assembled and oriented before it is added to a steering wheel

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Automotive Valve Stem Inspection

To detect unseated valves in an automated engine assembly process

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Automotive Welding Tip Inspection

To check for worn, improperly milled or missing welding caps on robotic welders

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Automotive Weld Nut Inspection

To verify that a robot has properly placed multiple weld nuts

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Automotive Weld Nut Verification

To ensure that multiple weld nuts are present on an automotive component

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Die Protection in Tire Manufacturing

To protect the dies in tire presses from damage by directing green tires to the correct press

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Entry/Exit Guarding with Muting

To prevent personnel from accessing a hazardous area

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Gate Monitoring with a Hinged Interlock

Keeping workers out of harm’s way is essential in large factory automation applications. Often, several safety systems must be employed to prevent workers from entering hazardous areas. In this application, an interlocked breakaway guard is protected with an integral hinge to prevent trapping or crushing.

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Gum Wedge Inspection

To inspect the gum wedge of continuously extruded rubber

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Long-Range Inspection in Automotive Assembly

To detect the presence and position of a car seat on an automotive assembly line

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Multiple Automotive Component Location

To verify the presence and location of foam padding and plastic nuts on an automobile dashboard trim piece

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Ply Orientation Inspection

To ensure that tire plies are stacked in alternating layers so the tire is formed properly

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Remote Sensor Indicator

To allow an inspector to monitor the pass/fail reading of several sensors at the same time

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Seat Belt Label Inspection

To verify that a caution label is sewn onto the correct side of seatbelt material

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Thread Hole Detection

To verify, from a distance, that bolt threads have been cut into holes in a manifold

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Tire Assembly Verification

To verify cloth assembly on a rubber tire

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Tire Sorting

To sort tires by size and to detect deformed tires

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Washer Cap Detection

To verify that a washer reservoir cap is present and within acceptable rotational limits

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