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    • Illumination for Visual Inspections

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    Improve Quality and Efficiency

    Defects and errors in parts and components can negatively impact downstream processes, production efficiency, and product quality.

    Visual inspection of parts and components can help manufacturers identify potential issues early on in the manufacturing process, minimizing lost product and production time. 

    Proper lighting makes it easier for workers to perform visual inspections with fewer errors by providing uniform illumination, reducing eye strain, and improving contrast.

    Challenges
    Solutions
    Featured Products
    Challenges of Visual Inspections
    Young happy female worker in factory writing notes about water bottles or gallons before shipment. Inspection quality control.
    Poor Contrast, Hot Spots, and Eye Strain

    Improper Lighting Can Lead to Mistakes

    If compared to fluorescent lights, which tend to flicker from changes in intensity, the LED lighting is more ergonomic for an operator.  The inconsistent output of fluorescent light, plus the emission of UV and heat, can make it challenging to perform inspection tasks accurately.  Furthermore, the eye strain and operator fatigue caused by poor lighting can reduce both the speed and effectiveness of visual inspections.

    In contrast, bright LED task lights provide stable, durable, and uniform lighting for quality inspection, which helps ensure accuracy and increase efficiency.  Ultra-bright LED lights from Banner Engineering will never require a bulb or ballast replacement over their more than 50,000 hours of operational life to provide years of maintenance-free illumination.

    Lighting Solutions for Visual Inspections
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    Even Illumination Improves Quality Inspections

    Extremely Bright Light with no Hotspots

    • During the quality inspection of cars and automotive parts, bright, also, uniform light is essential to inspect parts properly.
    • The most important part of lighting up an automotive environment for inspection purposes is to find a light source that provides consistent, extremely bright light.
    • The energy-efficient WLB92 is easy to install and gives a consistent, bright light with no hotspots and minimal glare to inspect automotive parts.
    • Increased lighting can improve worker productivity and reduce eye strain, resulting in more reliable quality inspections.
    LEDs are Low Maintenance and Save Costs

    Years of Reliable Operation

    • Fluorescent lights often require multiple bulb replacements each year, as well as periodic ballast replacements.  Fluorescent lights can also lose intensity and become discolored, making inspections more difficult.
    • In contrast, LEDs provide intense, daylight white illumination that is distributed evenly across the inspection area. 
    • LED light bars, like the WLB32 from Banner, provide years of maintenance-free operation, with no bulb or ballast changes required throughout the lifespan of the device.
    WLB32 LED Lights Web Inspection
    Green-Hood inspection
    Colored Light Creates Contrast to Highlight Flaws

    Choose the Right Light for Your Application

    • In some cases, overhead white light does not provide sufficient contrast for surface inspections of objects. 
    • When inspecting metal or plastic surfaces, imperfections such as fingerprints, dirt, or damaged areas can easily be overlooked. 
    • Green wavelengths are easiest for the human eye to see and adding green lights into the inspection area helps maximize the effectiveness of metal, glass, and plastic inspections.
    • Some oils also react to bright green lights, making oil spots more visible. This is especially important in the automotive industry where oil residue can cause fisheye imperfections, small circular spots that appear on contaminated surfaces.
    Featured Products
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    WLB92 Series

    Our Brightest LED Strip Light

    La WLB92 es una luminaria LED ultra brillante con una luz de salida que proporciona iluminación constante, lo que permite aumentar la productividad.

    • Aumentar la productividad y ergonomía de los trabajadores con luz brillante, uniforme y de alta calidad
    • La robusta luminaria se adapta a su entorno con una carcasa de metal resistente y una cubierta inastillable
    • No requiere tiempo o costo para mantenimiento debido a su energía eficiente LED de largo tiempo de vida útil
    • Flexibilidad para colocar luz en donde se necesite con los modelos CA y CD
    • Fácil instalación con una variedad de opciones de montaje: soportes de superficie, giratorios, a presión y colgantes
    • Disponible en blanco, blanco cálido, azul, rojo, amarillo y verde
    WLB32 Series

    Adjustable LED Work Light

    La WLB32 es una luminaria LED brillante que ofrece una iluminación uniforme para eliminar el deslumbramiento.

    • Ahorra energía y contribuye a reducir costos
    • El interruptor de tres posiciones le permite al usuario seleccionar la intensidad de la iluminación en Alto/Bajo/Apagado
    • Disponible en modelos con conexión en cascada para una longitud continua de iluminación, con un cableado mínimo
    • Carcasa metálica con ventana inastillable
    • Instalación fácil con abrazaderas de encaje, o una variedad de soportes magnéticos o ángulos
    • Disponible en modelos de AC o DC
    • Disponible en longitudes de 570 mm, 850 mm, 285 mm y 1130 mm
    • Los modelos con detección de movimiento son ideales para ubicaciones donde no se puede utilizar un interruptor físico o donde la posición del interruptor no es útil
    • Los modelos con ventana protectora de ojos bloquean la línea de vista directa hacia la ventana de la lámpara para aumentar la comodidad ocular
    WLB32 Adjustable LED Workstation Light
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    WLS27 Series

    Shatterproof Multicolor LED Strip Light

    Las tiras de luz LED de alta resistencia están completamente encerradas en una carcasa de policarbonato irrompible para proporcionar iluminación brillante a una amplia gama de aplicaciones en entornos difíciles.

    • Diseño en forma cilíndrico, ideal para aplicaciones con aire laminado.
    • Robusto, IP66, IP67 e IP69K resistente al agua
    • Carcasa de copoliéster químicamente resistente 
    • Disponible en ocho longitudes de 145 a 1130 mm
    • Energía para múltiples luminarias
    • Capacidad para atenuar las luces usando el cableado pinout (Hi/Lo/Off)
    • Clips opcionales para una fácil instalación y posicionamiento
    • Protección automática de temperatura integrada en el equipo Arriba de los 50 °C, la luz se atenúa para regular el calor y proteger la vida útil del producto
    • Los modelos de tres y cinco colores con EZ-STATUS ™ combinan la iluminación y la indicación en una lámpara robusta
    • Ahora disponible con ventanas difusas para una intensidad reducida y una distribución de luz más uniforme
    More Illumination Applications
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