Identifique los problemas de la máquina antes de que causen daños graves o tiempos de inactividad no planificados y alerte al personal sobre los cambios en la condición mediante mensajes de texto o correo electrónico, además de brindar una indicación local del estado de la máquina de un vistazo.
• Remove completed pallets from assembly stations quickly </br> • Enable direct communication from assembly stations to AGVs </br> • Improve process efficiency using turnaround time data to </br>
Make your legacy injection molding machine smart – Give it Industry 4.0 capability – with Snap Signal.
In a recent material handling application, facility managers needed to find a solution that would alert them to the status of trailer capacity at loading dock doors in real-time.
• Provide at-a-glance machine status indication </br> • Send machine status information to a wide range of devices </br> • Alert staff and supervisors of critical conditions via text message or email </br>
Learn how In the Ditch™, an Idaho-based manufacturer of award-winning products for the towing industry, was able to make substantial improvements to the efficiency and accuracy of their picking processes by implementing a complete pick-to-light system from Banner Engineering.
• Increase efficiency using a wireless call-for-parts/service/pickup system </br> • Connect up to 18 work stations with six forklifts/Hi-Los </br> • Resolve critical issues quickly without disrupting workflow </br>
![Vibration Monitoring a Main Air Handler [Success Story]](/content/dam/banner-engineering/3d-renders/application-notes/predictive-maint/qm30vt-motor-vibration-detection.psd/jcr:content/renditions/cq5dam.web.1280.1280.jpeg)
Learn how the installation of Banner wireless vibration sensors and data from the DXM wireless gateway prevented unplanned downtime in this application.
![Predictive Maintenance of Motors and Gearboxes on Large Cranes [Success Story]](/content/dam/banner-engineering/photography/general---stock-photography/stock_photo_new/bigstock-In-A-Port-49071524.jpg/jcr:content/renditions/cq5dam.web.1280.1280.jpeg)
Wireless products enable predictive maintenance in the port industry. Motors and gearboxes on cranes are prone to high vibration and temperature which can cause them to degrade. Predictive maintenance allows employees to interfere and solve problems before they completely fail and cause unplanned downtime and lost profit.
![Predictive Maintenance of Rotating Parts on Conveyor [Success Story]](/content/dam/banner-engineering/photography/general---stock-photography/stock_photo_new/AdobeStock_111970609.jpeg/jcr:content/renditions/cq5dam.web.1280.1280.jpeg)
Wireless monitoring of rotating parts on coal conveyors throughout a large port allows operators to utilize predictive maintenance to prevent failure and save money while reducing downtime.
• Expand available data beyond local indication</br> • Gather information necessary to react quickly</br> • Drive efficiency improvements based on data previously unavailable</br>
Monitoring production inputs and outputs provides machine operators and managers with critical data about their processes and equipment and can help them identify and resolve problems on the production line more quickly.
Banner’s wireless vibration and temperature sensor measures RMS velocity, in inches per second or millimeters per second, and temperature. Mounting it as close as possible to the bearings enables you to monitor the machine’s health by detecting increases in vibration and temperature. It is easy to mount using the standard bracket, the magnetic bracket or two sided thermal transfer mounting tape.
El monitoreo remoto permite una mayor visibilidad del rendimiento y la eficiencia de las máquinas, los procesos y las personas.
El monitoreo remoto del nivel del tanque puede ayudar a mejorar la eficiencia y aumentar la productividad y la rentabilidad.
El mantenimiento predictivo permite a los usuarios anticipar con mayor precisión cuándo se necesitará el mantenimiento de la máquina en función de los datos en tiempo real de las mismas máquinas
El nodo Inalámbrico N-Gage de Banner Engineering puede ser fácilmente insertado en el centro de la ranura del estacionamiento de un remolque de tracto camión o en zona carga y descarga. El M-Gage está programado para buscar cambios en el estado magnético, por ejemplo, en un carril de camión de remolque. Las unidades son independientes, lo que significa que están protegidos de las condiciones ambientales. Muchas otras soluciones pueden no tener la misma protección frente a factores ambientales.
El sensor ultrasónico inalámbrico K50U fue diseñado específicamente como una solución de monitoreo de nivel sin contacto. El monitoreo de los niveles de epoxi en la batería durante la recarga alerta al personal de posibles desbordamientos antes de que se conviertan en un problema.
Las capacidades de monitoreo remoto proporcionan datos para los cálculos de OEE, lo que facilita a los fabricantes identificar y remediar las causas de los desechos dentro de sus instalaciones.
To allow for quicker, more frequent, and more efficient scanning of target valve population tailpipe temperatures, a series of FlexPower Thermocouple Nodes and FlexPower Battery Supply Modules are installed. Temperature measurements of the valves and pipes are measured and wirelessly transmitted to a DXM100 Wireless Controller mounted in a central location. The DXM100 gathers the data and transfers the data to a SCADA system that monitors and graphically displays the temperature data.
• Restock assembly stations before components run out without overstocking </br> • Provide real-time communication between assemblers and the forklift operators who supply them </br> • Monitor delivery efficiency </br>
• Provide instant visual communication across a busy plant floor </br> • Collect machine status and other data to calculate Overall Equipment Effectiveness (OEE) </br> • Alert staff to critical conditions via text message or email </br>
Additional Technical Notes available in the Wireless Reference Library.
Learn how to connect the Banner DXM Gateway series with the Ignition SCADA software.
Monitor machine health utilizing predictive maintenance by continuously monitoring for vibration and temperature changes.
Learn how to improve communication and maintain a steady workflow with Banner Engineering's wireless call for parts solution.
Calculating Overall Equipment Effectiveness (OEE) can help you improve efficiency and productivity. With a wireless system, you can track uptime, validate throughput, monitor quality, and optimize your operation.
Las soluciones IIoT de Banner Engineering brindan a las empresas una mayor visibilidad de sus operaciones al permitir el acceso a datos críticos de rendimiento y producción, lo que facilita la resolución de problemas, la identificación de tendencias y la toma de mejores decisiones basadas en datos.
Our application engineers are here to help with expert guidance and support. Send us your inquiry, and we’ll get back to you as soon as possible. We’re here to make sure you get the answers you need.
