Todas as Soluções de Montagem e Robótica

Chamada para Coleta de uma Estação de Montagem para um AGV

Chamada para Coleta de uma Estação de Montagem para um AGV

• Remover rapidamente os paletes cheios das estações de montagem • Permitir a comunicação direta das estações de montagem com os AGVs • Melhorar a eficiência do processo usando dados de tempo de resposta

Temporizador de Montagem em Estação de Trabalho Ocupada

Temporizador de Montagem em Estação de Trabalho Ocupada

Os botões touch K50 Pro com comunicação IO-Link exibem o takt time no campo de visão dos trabalhadores para que o ritmo de montagem permaneça correto e atinja as metas de produção.

Proteção da Entrada de Transportadores em Máquinas Paletizadoras

Proteção da Entrada de Transportadores em Máquinas Paletizadoras

Safeguarding palletizer machines present many challenges to keep personnel safe and maintain efficient production. The new SGS Safety Grid with muting arm bar kit protects the dangerous robotic machinery while allowing boxes to pass through the Grids without stopping production. The muting arms can recognize if anything other than a box passes through the Grids and will trigger a machine stop on the palletizer.

L-Configured Guarding

L-Configured Guarding

Nos dois lados abertos de uma célula de trabalho robótica, um par de cortinas de luz de segurança EZ-SCREEN são ligadas – ou estão em cascata – em uma configuração em forma de L para proteger o ponto de acesso verticalmente (reduzindo a distância de separação) e horizontalmente (fornecendo detecção contínua). Podem ser conectados até quatro pares de cortinas de luz EZ-SCREEN.

Improving Production with Pick-to-Light Systems

Improving Production with Pick-to-Light Systems

A Banner wireless solution is a simple way to optimize inventory, reduce errors, and minimize waste. Each SureCross Performance Node with I/O Mapping can be equipped with up to six EZ-LIGHT operator indicator lights. The SureCross Gateway is conveniently located at a central location where maintenance personnel and management can monitor the parts consumption throughout the site.

Multiproduct Light-Guided Assembly Station

Multiproduct Light-Guided Assembly Station

PTL110 pick-to-light devices on a multiproduct assembly station are a highly effective way to prevent errors and speed up build time. The optical sensors on PTL devices detect hands as they pass by, confirming that a pick was made.

Error-Proofing Assembly Applications

Error-Proofing Assembly Applications

Banner’s K50 Series of single-point pick-to-light sensors are a simple, easy-to-use error-proofing solution in assembly applications. In this application, the job light is Green while the job input is active, indicating the correct bin for the next pick. The presence of the assembler’s hand initiates an output change of state, turning the job light red. The job light above the next pick location will then turn Green.

Incorrect Pick Signal

Incorrect Pick Signal

The EZ-LIGHT K50 sensor lights above a bin to show the assembler which part to pick. If the assembler reaches into a different bin, that bin's EZ-LIGHT K50 sensor lights up in the designated warning color—in this example, red— to indicate the error.

Part Pick Verification from a Wide Bin

Part Pick Verification from a Wide Bin

The EZ-LIGHT K50 sensor in retroreflective mode indicates that the next part in the assembly sequence is the sunroof. When the operator selects the sunroof from its wide bin, the K50 detects the pick.

Part Pick Verification for Order Fulfillment

Part Pick Verification for Order Fulfillment

In an order fulfillment operation for a candy distributor, bins are equipped with EZ-LIGHT K50 sensors connected to a process controller programmed with the order. Based on the order, the K50 illuminates to show which items to pick. When the worker places a hand into the bin, the indicator detects the presence of the hand, and the controller triggers the K50 on the next bin to pick.

Pick Indication and Verification

Pick Indication and Verification

Push-button EZ-LIGHT K50 pick-to-light sensors on a rack of parts light up to indicate which parts to pick. After picking a part, the worker pushes the button on the indicator light to verify that the pick is complete.

Pick-to-Light Accelerates Final Assembly and Order Fulfillment

Pick-to-Light Accelerates Final Assembly and Order Fulfillment

Learn how a golf equipment manufacturer recently used PTL110 pick-to-light devices to simplify and accelerate their final product assembly and order fulfillment processes.

Quality Assurance at Multiproduct Assembly Workstations

Quality Assurance at Multiproduct Assembly Workstations

Read more to learn how the Pick-to-Light Solutions Kit improved pick sequences and ensured a high level of quality assurance at mutiproduct assembly workstations.

Increasing Productivity with Pick-to-Light System

Increasing Productivity with Pick-to-Light System

Learn how In the Ditch™, an Idaho-based manufacturer of award-winning products for the towing industry, was able to make substantial improvements to the efficiency and accuracy of their picking processes by implementing a complete pick-to-light system from Banner Engineering.

Improving Productivity with Pick-to-Light Products

Improving Productivity with Pick-to-Light Products

Learn how eFlex Systems empowered a hydraulic pump manufacturer with its turn-key platform and Banner's PTL110 pick-to-light devices to improve productivity and reduce errors in their assembly processes.

Long-Lasting LEDs Install Quickly to Illuminate Web Inspection Stations [Success Story]

Long-Lasting LEDs Install Quickly to Illuminate Web Inspection Stations [Success Story]

Hermes Abrasives requested lighting to improve inspection capabilities of abrasive products.

Robotic Work Cell Lighting

Robotic Work Cell Lighting

The energy-efficient WLB92 is easy to install and accommodates a wide variety of application needs with several models available. The light is extremely bright; effectively illuminating a robotic cell area. AC conduit models provide easy installation throughout the cell. The high-quality WLB92 LED light was designed to have an aesthetically-pleasing look, yet be rugged enough for industrial environments.

Inspeção de Túneis de Pintura na Fabricação de Veículos Motorizados

Inspeção de Túneis de Pintura na Fabricação de Veículos Motorizados

Inspection with high quality illumination, identifies vehicles needing additional work to ensure the highest quality paint finish.

Robotic Weld Cell Illumination

Robotic Weld Cell Illumination

Learn how the WLS70 strip light provides bright, even illumination inside robotic weld cells.

Dynamic Status Indication

Dynamic Status Indication

LED indicators with advanced programming capabilities can display dynamic statuses like fill level, takt time, machine transitional states, and more.

Assembly Timer Indication at Automotive Assembly Station

Assembly Timer Indication at Automotive Assembly Station

In automotive manufacturing, maximizing efficiency is crucial in order to meet production goals. Delays at assembly stations can hold up processes later down the line, leading to costly wasted time and missed production targets. The TL50 Pro tower light helps assemblers meet expected cycle times and support overall takt time requirements.