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    Remote Tank Level Monitoring Solutions

    Prevent your operations from being unexpectedly disrupted because of an empty or overflowing tank with Banner’s tank monitoring solution. Watch the video to learn more.

    Predictive Maintenance for Tanks

    Storage tanks, totes, and containers can be found in a wide variety of environments, from indoor or outdoor installations to above or below ground deployments.

    Properly monitoring and managing levels inside these tanks can help owners and asset managers increase productivity and profitability.

    Keep reading to learn more about the benefits of a wireless solution for tank level monitoring. 

    Tank Level Monitoring Technologies

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    From Visual Inspections to Wireless Sensors

    There are many technologies to choose from that vary in terms of accuracy, reliability, and costs. Visual inspections and measuring sticks may be relatively inexpensive, but they are labor-intensive and prone to error because they rely on manual reporting methods.

    More accurate tools, like floats and submersible pressure transducers, are not dependent on human labor to measure levels, which can simplify processes and minimize the risk of error.  However, in some applications, a non-contact solution is preferable (for example, when measuring the level of caustic liquids). 

    A wireless ultrasonic sensor is a great choice for applications where a non-contact solution is needed. These sensors use sound waves to detect objects, so they do not need to come into contact with the materials they are measuring.  They are also immune to target color, reflectivity, or transparency. Wireless communications open up additional benefits including saved time and costs, real-time remote monitoring, and adaptability to meet changing requirements. 

    The Benefits of Wireless Remote Tank Monitoring

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    Save Time and Costs

    Quick Commissioning Without Costly Cable Runs

    The infrastructure changes required in a wireless system are minimal, far easier, and less costly to implement than a wired system. 

    In a basic setup, a wireless node is connected to a measuring device, like a wireless ultrasonic sensor, and installed on the container.  Each node in the network is bound to a wireless gateway or controller with an integrated gateway. Next a site survey is conducted to verify the connection between the deployed nodes and the gateway.  

    The system is then configured, and inspection parameters and alarm thresholds are set. A system like this can monitor many containers and can be set up in a fraction of the time and at a much lower cost than a wired system. 

    Monitor in Real Time

    Improve Efficiency with Real-Time Alerts

    With connected devices, asset managers can easily access tank level data in real time. improving both efficiency and productivity.  For example, with real time monitoring of remote containers, managers can strategically plan visits based on actual need instead of sending staff to a site based on forecasted expectations of container levels.  This saves time and costs while ensuring that tanks are full and processes are running smoothly.

    In addition, automated alerts can be setup to notify staff of potential issues, minimizing emergencies when a tank runs dry or overflows. A real-time remote monitoring system can alert personnel via text or email if tank levels are outside of the established thresholds, and it allows them to respond to these conditions before they become critical.  

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    Adapt to Changing Requirements

    Maintain the Flexibility to Make Changes Quickly

    Business needs can change over time and companies may need to add or move containers at a site to keep up with new demands.  Wireless networks are versatile, scalable, and adapt easily to changing requirements.  They are also flexible enough to monitor both fixed and portable assets. 

    With a wireless system, containers can be moved as often as needed without altering the system or disconnecting the measuring device, which means containers can be monitored even while in transit.  New nodes from new containers can be integrated into the existing network, or a new network can be deployed to accommodate a new group of tanks without the time and labor commitments of altering a wired network.

    Featured Products

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    K50U Series

    Wireless Ultrasonic Sensor for Tank Monitoring

    O Sensor Ultrassônico Sure Cross® U-GAGE® K50U funciona em diversos ambientes para proporcionar uma medição da distância entre o alvo e o sensor. Foi projetado para ser usado com um node sem fio Banner ou com um rádio Modbus Multihop, criando uma solução sem fio econômica e fácil de usar para monitorar tanques móveis ou remotos.

    • Os modelos padrão (faixa de detecção de 300 a 3.000 mm) são adequados para medir e monitorar os níveis de tanque em uma ampla variedade de aplicações.
    • Modelos de curto alcance (faixa de detecção de 100 - 1000 mm) oferecem maior precisão de medição em pequenos tanques e instalações com restrições de espaço
    • Possui compensação de temperatura integrada
    • Design robusto IP67 para ambientes de detecção exigentes
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    DXM Series

    Wireless Controller for IIoT Applications

    Os controladores sem fio industriais da Série DXM são projetados para facilitar a conectividade Ethernet e as aplicações da Internet Industrial das Coisas (IIoT). 

    • Rádios ISM disponível em 2,4 GHz para rede sem fio local
    • Converte Modbus RTU em Modbus TCP/IP ou Ethernet I/P
    • O controlador lógico pode ser programado usando regras de ação e métodos de linguagem de texto
    • Cartão Micro SD para registro de dados
    • Alertas por e-mail e texto
    • Modem de celular para conectividade por celular 
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    Wireless Solutions Kit

    For Tank Level Monitoring

    Resources

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