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  • Safely Start and Stop Machines

    SSA-EB1P--Illuminated---Application

    Safety and Indication for Machine Start/Stop

    Operators must be able to safely start machine processes as well as safely stop them in an emergency using a variety of safety-rated devices including emergency stop buttons, rope pulls, and two hand control devices.  

    Banner Engineering combines ergonomic safety-rated devices with LED indication for a more intuitive user experience and at-a-glance visual management of your safety systems.  Keep reading to learn about the different types of safe operator interfaces. 

    Introduction to Safe Operator Interfaces

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    What are Safe Operator Interfaces?

    Emergency stop buttons (or e-stops) and rope pulls ensure safe stops in emergencies.  E-stops are mechanical buttons that must be pressed with force to actuate.  Pressing an e-stop, or pulling the rope on a rope pull, will immediately stop hazardous motion of the machine.  

    Two hand controls are devices that initiate machine processes, for example when operating a mechanical power press.  The operator must have one hand on each control before the machine will safely start, and the machine will continue operation only as long as both hand controls are actuated.  This ensures that the operator's hands are away from the point of operation during the entire time the machine is moving.  

    Please note: The information on this page is meant for educational purposes only and is accurate as of the time of publication. Always consult a safety expert about your specific application before implementing any machine safety measures.

    3 Ways to Safely Start and/or Stop Machinery

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    Emergency Stop Buttons

    Illuminated Base Quickly Identifies Pressed Button

    With traditional e-stops, it can be time-consuming to determine exactly which button was pressed, and typically an emergency stop condition requires a reset of all e-stop buttons on a line.  To solve this challenge, illuminated e-stops have an LED base that can be configured to change from yellow to flashing red when pushed. The colored lights n the e-stop base provide easy visual indication of armed button, pushed button, or system status.

    This makes it easy to quickly see the status of all estops at a glance and instantly identify an actuated button. The faster the response to the stop condition, the more quickly the machine can be restarted, reducing unplanned downtime.  lluminated e-stops can also reduce commissioning time and costs due to the ability to series connect the e-stops to a safety controller. This not only reduces cable costs and wiring time, but also reduces the number of inputs used at the safety controller.

    Rope Pulls and Domed Indicators

    Quickly Identify Pull Rope with LED Indicator

    Rope pull switches run along the length of a conveyor so the operator can grab and pull it from anywhere to immediately stop the conveyor. When the rope is pulled, it can often be difficult to locate the safety device in need of reset. To help the operation to return to normal quickly, a LED domed indicator can be mounted to the housing of rope pull switches for fast identification of the unit that was activated.

    Spans of rope range from 6 m to 100 m, providing the flexibility to safeguard long or short conveyors.  Rope pull switches from Banner are also made with heavy-duty thermoplastic housing for use in demanding industrial settings.

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    Two Hand Control Run Bar

    Start, Stop, and Indication Functions in One Ergonomic Solution

    A run bar combines two hand control devices, e-stops, and indicators into a convenient ergonomic solution for operating machinery.  The two-hand control system makes the operator a “hostage” while the hazard is present, preventing the operator from putting their hands in the way of the hazard.

    Two hand control actuators must be located in a way that hazardous motion is completed or stopped before the operator can release one or both of the buttons and reach the hazard. 

    Featured Products

    E-Stop_No_Cover_Red
    Illuminated Emergency Stop Button

    Ergonomic Design, Intuitive Visual Management

    專利型 30 mm 孔位安裝底座可輕鬆完成產品安裝和連接,無需組裝、接線或額外的外殼。

    • 使用完全密封的緊急停止按鈕可直接安裝,降低人力成本
    • 多個按鈕可以串聯連接,內建邏輯,可清晰訓示已按下的按鈕
    • 鎖住設計符合 IEC 60947-5-1 ISO 13850 的直接(正邏輯 )開啟操作標準
    • 採用的設計堅固耐用,防護等級達到 IP65
    Rope Pulls

    Emergency Stop for Conveyors & Large Machines

    當拉繩緊急停止開關與鋼索一起使用時,可以為輸送帶和大型機械提供緊急停止的功能。

    • 可用範圍為 6 至 100 公尺
    • 可提供自動和手動復歸開關型號
    • 開關最短壽命為 100 萬次
    • 安全開關堅固耐用的外殼可耐受惡劣的應用環境
    • 如果繩子被拉動、鬆動或斷裂,開關就會啟動
    • 符合拉繩開關的強制開啟設計要求
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    Two Hand Control

    An Ergonomic Solution for Machine Start/Stop

    與 DUO-TOUCH SG 雙手控制模組介面搭配時,可藉由雙手控制啟動時保護雙手,提供一個符合人體工程學的穩固解決方案。

    • 與 DUO-TOUCH SG 雙手控制模組或類似控制系統連接時,可為雙手控制啟動開關提供便利及經濟的方法
    • 符合人體工程學的設計,可以減少手部、手腕和手臂的壓力
    • 提供帶有緊急停止按鈕的型號
    • 附有明亮的 LED 電源、輸出和故障指示燈 
    • 符合 ANSI B11.19 和 ISO 13851 (EN574) 標準

     

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