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  • Tank Level Monitoring

    Remote Tank Level Monitoring Solutions

    Prevent your operations from being unexpectedly disrupted because of an empty or overflowing tank with Banner’s tank monitoring solution. Watch the video to learn more.

    Predictive Maintenance for Tanks

    Storage tanks, totes, and containers can be found in a wide variety of environments, from indoor or outdoor installations to above or below ground deployments.

    Properly monitoring and managing levels inside these tanks can help owners and asset managers increase productivity and profitability.

    Keep reading to learn more about the benefits of a wireless solution for tank level monitoring. 

    Tank Level Monitoring Technologies

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    From Visual Inspections to Wireless Sensors

    There are many technologies to choose from that vary in terms of accuracy, reliability, and costs. Visual inspections and measuring sticks may be relatively inexpensive, but they are labor-intensive and prone to error because they rely on manual reporting methods.

    More accurate tools, like floats and submersible pressure transducers, are not dependent on human labor to measure levels, which can simplify processes and minimize the risk of error.  However, in some applications, a non-contact solution is preferable (for example, when measuring the level of caustic liquids). 

    A wireless ultrasonic sensor is a great choice for applications where a non-contact solution is needed. These sensors use sound waves to detect objects, so they do not need to come into contact with the materials they are measuring.  They are also immune to target color, reflectivity, or transparency. Wireless communications open up additional benefits including saved time and costs, real-time remote monitoring, and adaptability to meet changing requirements. 

    The Benefits of Wireless Remote Tank Monitoring

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    Save Time and Costs

    Quick Commissioning Without Costly Cable Runs

    The infrastructure changes required in a wireless system are minimal, far easier, and less costly to implement than a wired system. 

    In a basic setup, a wireless node is connected to a measuring device, like a wireless ultrasonic sensor, and installed on the container.  Each node in the network is bound to a wireless gateway or controller with an integrated gateway. Next a site survey is conducted to verify the connection between the deployed nodes and the gateway.  

    The system is then configured, and inspection parameters and alarm thresholds are set. A system like this can monitor many containers and can be set up in a fraction of the time and at a much lower cost than a wired system. 

    Monitor in Real Time

    Improve Efficiency with Real-Time Alerts

    With connected devices, asset managers can easily access tank level data in real time. improving both efficiency and productivity.  For example, with real time monitoring of remote containers, managers can strategically plan visits based on actual need instead of sending staff to a site based on forecasted expectations of container levels.  This saves time and costs while ensuring that tanks are full and processes are running smoothly.

    In addition, automated alerts can be setup to notify staff of potential issues, minimizing emergencies when a tank runs dry or overflows. A real-time remote monitoring system can alert personnel via text or email if tank levels are outside of the established thresholds, and it allows them to respond to these conditions before they become critical.  

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    Adapt to Changing Requirements

    Maintain the Flexibility to Make Changes Quickly

    Business needs can change over time and companies may need to add or move containers at a site to keep up with new demands.  Wireless networks are versatile, scalable, and adapt easily to changing requirements.  They are also flexible enough to monitor both fixed and portable assets. 

    With a wireless system, containers can be moved as often as needed without altering the system or disconnecting the measuring device, which means containers can be monitored even while in transit.  New nodes from new containers can be integrated into the existing network, or a new network can be deployed to accommodate a new group of tanks without the time and labor commitments of altering a wired network.

    Featured Products

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    K50U Series

    Wireless Ultrasonic Sensor for Tank Monitoring

    K50U 超音波感測器是設計用來與 Banner 無線模組搭配使用,創造出成本低廉且簡單易用的無線解決方案,可用來監控移動設備或監控遠端的桶槽以及其他應用。

    • 標準型號 (300 – 3000 mm 有效檢測距離) 也同樣適用於量測及監控料位高低
    • 短距離的型號 (100 – 1000 mm 感測區間) 提供小型桶槽或是受限制的區域精準的量測功能
    • 內建溫度補償
    • 堅固的IP67外殼設計,可應用於嚴苛的感測環境
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    DXM_Wireless_Straight On_Small_Antenna
    DXM Series

    Wireless Controller for IIoT Applications

    DXM 系列工業無線控制器設計用於促進乙太網路連接和工業物聯網 (IIoT) 應用。 

    • ISM 模組可用於本地無線網路,提供頻率為 900 MHz 或 2.4 GHz 兩種型號
    • 將 Modbus RTU 轉換為 Modbus TCP/IP 或乙太網路/IP
    • 邏輯控制器可以使用動作規則和文字說明方法進行編程
    • 用於數據記錄的 Micro SD 卡
    • 電子郵件和文字警報
    • 用於蜂巢式網路的蜂巢式數據機
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    Wireless Solutions Kit

    For Tank Level Monitoring

    Resources

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