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    • Kitting and Sequencing

    PTL110 pick to light device on a rack of bins

    Build Kits and Assemblies Quickly and Accurately

    Kitting involves assembling separate but related items into a single unit or kit that is packaged together.

    In Just In Time (JIT) manufacturing, sequencing refers to delivering kits of materials to the next station exactly when they are needed to ensure maximum efficiency. 

    For example, in automotive manufacturing, kits of parts are delivered to the next stage of production at exactly the time that a kit is needed. Assembling kits in this way is also known as "offline kitting."

    Pick-to-light solutions help ensure kits are assembled accurately at a fast pace and can be delivered to the next stage of production at the right time.

    Challenges
    Solutions and Benefits
    Products
    Challenges of Kitting and Sequencing Applications
    assembler picks syringes to put in a medical kit
    Many Steps, Variety of Kits, Low Tolerance for Error

    Ensuring Quality in Kit Building is Essential

    Kitting and sequencing applications can be challenging because kits and other assemblies are often made of many different components.  Each kit must be assembled correctly to ensure that end users, or assemblers at the next stage of production, receive a complete kit.

    Due to the number of items, and the variety of kits that may be assembled at a station, it can be easy for assemblers to lose track of what has already been put in the kit.  For example, they may accidentally leave out items or add duplicate items, which increases costs and makes parts inventory management a challenge.

    Manually verifying that each kit is complete, and does not contain duplicates, is time-consuming and prone to error.  Therefore, it is necessary a solution that can streamline assembly tasks and verify accuracy.

    Just In Time sequencing applications depend on a fast, accurate kit building to ensure that kits arrive at the next station at the right time and contain all of the necessary parts.

    Benefits of Pick-to-Light for Kitting Applications
    PTL110 Kitting Pick to Light
    Guide Assemblers to the Correct Components

    Ensure Quality Even in Large, Complex Assemblies

    • At stations where multiple different kits are assembled, specific colors can be assigned for each kit.  Pick-to-light devices illuminate with the corresponding color, such as blue, alerting the operator to pick items from all the bins with blue lights. 
    • Devices with an alphanumeric display indicate the quantity of each item to pick. 
    • After an operator has transferred the items from each pick bin to the color-matched kit bin, they press the blue touch button to signal that they are finished, and the light turns off.
    • The process is repeated with additional colors, and once all the lights are off, that round of kit is complete.

     

    person picking items from a bin
    Verify that the Correct Component is Picked

    Check Pick Accuracy in Real Time

    • These devices detect when a hand reaches into a bin and breaks the sensing beam or array. 
    • When picks are executed correctly, yellow LEDs confirm that the operator picked from the right bin. 
    • If the operator reaches into the wrong bin (for example, to pick the wrong item or pick a piece out of order), a light turns red indicating an error.
    person picking items from a bin
    picking parts from a bin
    Increase Overall Efficiency

    Reduce Wasted Time and Save Costs

    • Light-guided solutions speed up onboarding time for new employees, as well as training on new product assembly.  Different colors of lights are easy to interpret quickly with minimal training.   

    • Pick-to-light solutions reduce time wasted re-reading instructions, as well as checking and re-checking work.
    • By verifying parts at each step, pick-to-light solutions can reduce errors during the assembly process and save time during quality inspections downstream.   
    • Improving efficiency at both assembly and inspection stages reduces overhead costs and increases profitability.
    Featured Products
    PTL110 pick to light device
    PTL110 Series

    Scalable, Versatile Pick-To-Light Devices

    K50 Pro Series Pick to light device
    K50 Pro Series

    Pick-to-Light Devices

    The K50 Pro touch Series is a versatile family that combines a large, bright indicator with solid-state switching capability activated by a simple touch. Ideal for lean manufacturing and bin-picking operations.  K50 Pro touch buttons combine proven touch technology and ruggedness with the added versatility of RGB LEDs. K50 Pro touch buttons are compatible with the Pro Editor software for easy customization. 

    • Bright LED indicators combined with touch-activated switching capabilities
    • Compatible models are programmable using Banner's Pro Editor Software and Pro Converter Cable for customization of colors and animation
    • Rugged IP67 and IP69K construction for high-pressure washdown environments
    • Ergonomic design requires no physical pressure to operate and eases stress on the hands and wrists
    • Ideal for pick-to-light and call button applications in a wide range of industries and environments - from food and beverage to automotive
    • Up to fourteen color variations in one device (Green, Red, Yellow, Blue, White, Cyan, Magenta, Orange, Amber, Lime Green, Spring Green, Sky Blue, Violet, and Rose)
    • IO-Link models have full Pro capabilities managed dynamically by the master, plus individual LED control for full status customization
    K50 Pro Series Pick to light device
    K30 Series pick to light device
    K30 Series

    Pick to Light Devices

    K30 Touch 系列是 K50 Touch 的精巧版本，它結合了明亮的指示燈與固態輸出的觸控功能。 

    • 按鈕符合人體工學的設計，無須施加物理性壓力，避免對手部及手腕造成負擔。
    • 用手指觸摸即可完成簡單的操作
    • 徒手或戴手套均可輕鬆啟動
    • 採用堅固、完全密封的 IP69K 外殼結構，可用於高壓沖洗環境。
    • 適用於各種產業中的拾取指示燈和呼叫按鈕應用
    • 可提供單色和雙色型號，用於解決廣泛的應用難題
    See More Pick to Light Applications
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