Improving Production with Pick-to-Light Systems

Application: Error-proof picking and assembly processes

Challenges: Limited space for wiring

Solution: Wireless Gateways and Nodes and the K50 Series Illuminated Touch Buttons

Benefits: Wireless products eliminate the need for cables and can be easily moved as needs change

SureCross Wireless Nodes and Gateways orchestrate Banner EZ-LIGHT pick-to-light sensing systems to eliminate human error from parts picking and assembly processes.

A Banner wireless network offers the ability to quickly implement, move, expand, and refine processes as your needs change. The SureCross system was designed to seamlessly integrate into any facility, including those applying lean manufacturing principles where efficient deployment and operation is required.

Description

A Banner wireless solution is a simple way to optimize inventory, reduce errors, and minimize waste. Each SureCross Performance Node with I/O Mapping can be equipped with up to six EZ-LIGHT operator indicator lights. The SureCross Gateway is conveniently located at a central location where maintenance personnel and management can monitor the parts consumption throughout the site.

The PLC sends a signal that illuminates a Banner EZ-LIGHT to indicate from which bin a part should be selected. The line operator selects a part and pushes a button on the EZ-LIGHT, which confirms to the controller that the correct part has been picked.

Up to 47 Nodes can communicate with each Gateway, ensuring simplified scalability. Existing PLCs and other equipment can interface with the wireless network using the communication output on the Gateway or integrated I/O. A SureCross Wireless Network is the key for legacy manufacturing facilities to align with lean production principles.

Featured Products

K50 核心系列 50 mm 通用型帶觸控開關指示燈

K50系列觸控按鈕結合大型、明亮的指示燈，具有固態觸控切換功能，是先進製造和零件拾取應用的理想選擇。

Performance Series Industrial Wireless Gateways and Nodes

建立一點對多點無線網路，以在大區域上分配I/O。輸入和輸出類型包括數位訊號（幹觸點，PNP/NPN）、類比（0至10 V直流，0至20 mA）、溫度（熱電偶和RTD）以及脈衝計數器。

感測器

提供您全世界功能最全面的感測器系列。

量測解決方案

Banner 專用於解決問題的量測感測器和量測光幕是精確流程監控和檢測的理想選擇。可靠的目標物偵測、遠程監控和精確量測解決方案可用於各種感測技術，以優化每個獨特目標物和環境的偵測結果。

工作燈與指示燈

卓越品質的照明、清晰的狀態指示和操作人員指引。

機器安全

提供不影響設備生產力的最高水準安全性。

工業無線

在難以接近的地點進行即時監控。

條碼讀取與視覺檢測

BANNER ENGINEERING提供適用於各行業的進階條碼讀取產品、視覺感測器與智慧型視覺相機用於物流追蹤溯源、視覺檢測以及品質管控。我們提供堅固可靠的產品解決方案，以確保品質、提升效率與實現精確的庫存管理。高性價比、易於裝設、易於使用的解決方案，能夠解決成千上萬的各種應用，從簡單的特徵檢測到複雜的高速檢測。

Remote I/O

Remote I/O products optimize control system performance and simplify system design for machine builders and controls engineers.

連接技術

配件

提供多種電纜線、反射板等配件可供選購。

軟體

直覺的使用者介面，協助您完成產品的設定以及安裝。

Technologies

Choose from a wide selection of product technologies to enhance your new or existing system with advanced capabilities. Whether it be our programmable multicolor LED devices with Pro Editor Software, flexible pick-to-light systems with PICK-IQ™, or exclusive safety devices with In-Series Diagnostics, Banner Engineering can help customize your ideal solution to address even the most complex applications.

特色產品