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預測性維護可為商用列印機節省70000美元
$70000
已節約
48
已節約小時數
透過Banner無線狀態監測套件，一家汽車維修公司知道客戶的關鍵流程風扇即將出現故障。
背景
散熱風扇對於確保安全的空氣質量和最佳的機器效能至關重要。過去，商業印刷公司會按照定期維護計畫，讓下屬的電機維護公司檢查散熱風扇電機。但即使進行常規檢查後也無法時刻避免出現故障。
應用挑戰
突發故障會導致計劃外停機，使技術人員不分白天黑夜來解决問題。為了幫助公司更加積極主動採取措施，避免此類事情發生，工廠的維護經理需要找到降低風險的方法。
解決方案
汽車維修公司安裝了Banner Engineering公司的無線狀態監控系統。該解決方案包括振動和溫度感測器、裝有VIBE-IQ軟體的DXM控制器以及Banner CDS（雲端資料服務）的存取權限。該解決方案簡化了對馬達、風扇、幫浦和其他旋轉部件的監控
該解決方案使印刷公司從預防性維護轉變為預測性維護。按照預測解決方案，將感測器安裝在旋轉部件上，並透過DXM和VIBE-IQ軟體進行持續監控。自動化流程可實現監控部件軸承狀況、設定狀況基準、繪製趨勢圖，並在狀況惡化時發送警報，而無需進行繁瑣的手動電機檢查和複雜分析等操作。可以選擇性地將這些資料發送到Banner CDS進行雲端存儲和分析。
監控系統安裝後幾個月，電機維護公司收到了印刷廠關鍵流程風扇自動發出高度振動警告。列印機的現場技術人員收到通知後，快速製定出計劃，以在下一次換班時遵循關機程序。
客戶技術人員對風扇電機軸承進行初步檢查，沒有發現任何缺陷，因此他們進行了更徹底、更全面的實物檢測。檢測後，他們發現風扇外殼嚴重損壞，即將發生故障。
結果
由於Banner感測器及時發生警告，所以在輪班時更換風扇。此次維修使生產快速恢復和運行，並使列印機免除48小時停機時間和70000美元的維修成本。
