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指示機械手臂紙箱自動成型機的堆疊高度
應用挑戰
機械手臂紙箱自動成型機製造紙箱並將其送至輸送線。大多數產線終端包裝設備自動化運行，但對於確保機械手臂是否有物料的偵測，通常需要人工操作。在最近的包裝應用中，一位工廠經理尋求一種可以一目了然地顯示作業人員物料高度的視覺型監控解決方案。維護團隊想要簡化各種感測器、指示設備和電纜線等現有設定。在考慮使用類似的替代方案時，更換或升級現有設備會增加一些預算。他們需要一種既能偵測堆疊高度又能提供直觀視覺型指示的產品。
解決方案
該工廠經理將機械手臂紙箱自動成型機上的現有產品更換為二合一 K30 Pro 光學感測器。K30 是帶有可配置指示燈的感測器，可監控並顯示紙箱的堆疊高度。透過使用 K30 的距離檢測模式，操作多個工作站的作業人員可以快速確定紙箱的堆疊高度並優先處理填料工作，從而避免因物料短缺而造成停機。紙盒堆滿時，指示燈為綠色，隨著紙盒的不斷消耗， 綠色會逐漸被紅色覆蓋。當紙箱高度極低時，K30 的指示燈完全變紅，開關輸出值將向控制系統發送訊號，以提醒主管。透過此種清晰直觀的綠紅過渡指示，作業人員可輕鬆確定在多個工作站補充紙箱的時機。該感測和狀態指示燈解決方案能協助作業人員確保機器平穩運行，避免意外停機。
