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充填機上氣管識別有無[成功案例]
距離目標32英寸的裝設，具有50mm C-Mount鏡頭和鏡頭擴展器的iVu TG Gen 2檢查高容量迴轉式裝填機，確定伸縮墊片和通氣管的位置及其存在與否
客戶要求： 在沖洗區域的高容量迴轉式裝填機上可靠地偵測小零件
解決方案： iVu TG Gen 2視覺感測器帶有50mm 的C-Mount鏡頭、鏡頭延長器和遠距觸控式螢幕
為何選擇Banner？ 遠距檢查 – 帶有延長器的50mm C-Mount鏡頭可延長感測器的工作範圍
速度 – 感測器在16毫秒內檢查以每分鐘900個瓶子速度運行的瓶子
為客戶帶來的優勢
彈性 – 方便使用的工具和感測器選擇，簡化了所有應用程式的切換
用戶介面 –遠距顯示讓操作人員能從潮濕區域外管理設備並監控偵測結果
背景
一家大型啤酒釀造公司在美國各地的啤酒釀造廠釀造及分裝許多受歡迎及知名的品牌。該公司使用高容量迴轉式裝填機，以能趕上市場對其產品的需求。
挑戰
迴轉式裝填機將啤酒分裝瓶中，而裝填機則以每分鐘高達900瓶的速度行進。伸縮墊片和/或通氣管不時可能會鬆脫，掉進瓶子裡或生產線上。啤酒必須繼續分裝，但瓶子卻無法恰當填滿，產品就會被浪費掉。如果未能偵測到這些情況，受影響的瓶子可能會被封蓋、包裝甚至出貨。然後這些產品就必須被召回。該公司需要一個解決方案，能偵測通氣管上的伸縮墊片以及鬆動或脫落的管子。然而，迴轉式裝填機的動作和潮濕的沖洗環境，使得互相貼近的部署變得很困難，遠距解決方案所需的範圍可能有損檢查的可靠性。
解決方案
該公司在目標以外的32英寸目標液位處安裝了iVu TG Gen 2。兩把空氣刀保護iVu免受噴霧影響，並防止相關的干擾。帶有延長器的50mm C-Mount鏡頭延長了感測器的工作距離。這讓公司能遠離目標部署感測器，同時提供一個解決方案，可偵測鬆動或脫落的通風管以及脫落的器墊圈。
iVu TG Gen 2配置為區域感測器，可在16毫秒內檢查伸縮墊片和通氣管的位置及其存在與否。操作人員使用遙控觸控式螢幕，定義需要的檢測區域。如果墊片掉落到該區域下面 - 表示管子鬆動 - 或者如果墊片或管子脫落，單一供電的I/O將會關閉裝填機。然後，操作人員可以移除任何受到影響的產品，糾正問題，讓裝填機再度運作，將停機時間減到最少。
特色產品
Vision Sensor: iVu Series
業界首創支援觸控螢幕的視覺感測器。 將光電感測器的簡單性與視覺感測器的智慧相結合。