![Vibration Monitoring a Main Air Handler [Success Story]](/content/dam/banner-engineering/3d-renders/application-notes/predictive-maint/qm30vt-motor-vibration-detection.psd/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![Predictive Maintenance of Motors and Gearboxes on Large Cranes [Success Story]](/content/dam/banner-engineering/photography/general---stock-photography/stock_photo_new/bigstock-In-A-Port-49071524.jpg/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![Predictive Maintenance of Rotating Parts on Conveyor [Success Story]](/content/dam/banner-engineering/photography/general---stock-photography/stock_photo_new/AdobeStock_111970609.jpeg/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![Thermal Remediation Temperature Measurement [Success Story]](/content/dam/banner-engineering/3d-renders/application-notes/wcc-migration/2013/SURE-CROSS-Flex-Power-w-RTD---Temp-Measure-in-Flour-Mill.psd/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![Detecting Various Registration Marks [Success Story]](/content/dam/banner-engineering/photography/general---stock-photography/valueprop/edited/wcc-migration/2015/R58_roll_closeup.jpg/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![Simplifying Safety Feature Management [Success Story]](/content/dam/banner-engineering/photography/general---stock-photography/valueprop/edited/wcc-migration/2015/Algus_MKuhlow.jpg/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![LED Light Bars Outshine Fluorescents, Reduce Machine Build Times & Expenses [Success Story]](/content/dam/banner-engineering/3d-renders/application-notes/wcc-migration/WLB32%20Muti-Station%20Test%20Workstation%20Illumination%20(High_Res_PSD).psd/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![Long-Lasting LEDs Install Quickly to Illuminate Web Inspection Stations [Success Story]](/content/dam/banner-engineering/photography/success-story-photography/WLB32-LED-Lights-Web-Inspection.jpg/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![Status Indication on Driverless Vehicles [Success Story]](/content/dam/banner-engineering/photography/general---stock-photography/stock_photo_new/AdobeStock_189577689.jpeg/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![Accurately Measuring Bakery Ingredients [Success Story]](/content/dam/banner-engineering/photography/general---stock-photography/valueprop/edited/wcc-migration/2015/dropbox3.jpg/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![Inspecting Small Connectors [Success Story]](/content/dam/banner-engineering/3d-renders/application-notes/wcc-migration/2014/LE550-Vehicle-Seat-Weight-Sensor-Connector.psd/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![工業捲線機零缺陷標準[成功案例分享]](/content/dam/banner-engineering/photography/general---stock-photography/valueprop/edited/wcc-migration/2015/Fotolia_51604759_M.jpg/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![用於檢測液體藥物的LED燈[成功案例分享]](/content/dam/banner-engineering/3d-renders/application-notes/wcc-migration/2011/WLA-IV-Bag-Manual-Inspection---Particulates.psd/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![充填機上氣管識別有無[成功案例]](/content/dam/banner-engineering/3d-renders/application-notes/wcc-migration/2013/iVu-C-Mount-Remote-washer-Tube-Inspection.psd/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
![在緊急情況下測量出車時間[成功案例]](/content/dam/banner-engineering/3d-renders/application-notes/wcc-migration/2014/R-GAGE-Vehicle-Detection---Firehouse.psd/jcr:content/renditions/cq5dam.thumbnail.319.319.png)
安瓶碎片檢測
應用挑戰
在發送安瓶進行灌裝之前，感測器在安瓿瓶離開自動液體灌裝站之前檢測安瓿瓶是否損壞。感測器確保每個安瓶的頂部邊緣不會碎裂或破裂。如果發現碎片或裂紋，則視覺感測器會剔除該零部件。
解決方案
解決方案使用PresencePLUS P4 OMNI（一種標準16 mm鏡頭）和一個同軸直反式LED燈。用於構建檢測的幾何計數工具搜尋整個影像，以獲取良好安瓶的圖案。該圖案由安瓶開口的內徑和外徑（ID和OD）的邊緣輪廓組成。使用面罩去除安瓶內底部的反射。如果邊緣由於碎片出現而不連續，則幾何計數工具將無法透過使用計數工具的額外或缺失邊緣選項找到零件。建立一個檢測工具，以根據幾何計數工具的結果來設定通過/失敗標準。