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沖壓金屬零部件的多點檢查
應用挑戰
許多沖壓金屬零部件具有沖孔，以在組裝過程中放置其他零部件。偶爾，沖孔機不會一直正常運行，這導致沖壓件不一致。沖壓部件應相同，沖孔處於正確位置，確保這兩點至關重要。
解決方案
為了驗證金屬小零部件上存在預期的孔數，可以為多個偵測區域(ROI)設定具有多點檢測功能的iVu Plus TG影像感測器，以確保孔存在並且打孔位置正確。在設定區域檢測時，iVu將掃描沖壓零部件上的多個點，以驗證是否存在某個特征或關注的特徵。
隨著沖壓件的下行，具有多點檢測功能的iVu Plus TG視覺感測器可以拍攝出每個需要穿孔的區域的影像。如果缺少孔或在錯誤的位置打孔，則iVu Plus會識別此問題，並可以提醒操作人員發生問題的位置。這使得操作人員可以確定導致故障的原因，並輕鬆修復問題，在生產線上保持效率，同時減少浪費。
iVu Plus TG視覺感測器可以在單次檢測中支持多種感測器類型，非常適合檢查沖壓金屬零部件中的沖孔。iVu Plus TG易於使用，無需外部PC，可以透過四個簡單的步驟進行設定。iVu Plus TG視覺感測器可以為快速產品周轉存放多達30次檢測，並可在一次檢測中分揀多達10個產品。
產品特色
Vision Sensor: iVu Series
業界首創支援觸控螢幕的視覺感測器。 將光電感測器的簡單性與視覺感測器的智慧相結合。