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小瓶灌裝的位置驗證
應用挑戰
可注射液體型或凍乾型藥物產品通常在無菌環境中包裝。通常，自動液體灌裝機根據灌裝速度和小瓶尺寸，以100至200瓶/分鐘的速率連續進行小瓶的灌裝、加裝瓶塞和捲邊封蓋。
瓶塞或者完全插入（對於液體注射型產品），或者部分插入（對於裝入到玻璃小瓶中的凍乾型產品）。
解決方案
驗證瓶塞的位置至關重要，因為密封不正確或定位錯誤的瓶塞封裝會損害產品的完整性。視覺檢測提供靈活、強大和有效的方法來檢測小瓶灌裝過程中的密封品質
和瓶塞位置。對於完全插入的瓶塞，我們正在尋找瓶塞底部相對於小瓶頂部的最小間隙。而對接受部分檢測的瓶塞，我們正在尋找瓶塞和小瓶之間的特定分離範圍。
Banner Engineering的PresencePLUS P4密封OMNI視覺感測器為瓶塞位置驗證提供了極佳的解決方案。它的防護等級為IP68，適用於無菌和工業潔淨室環境。背燈通常用於投影小瓶的輪廓和瓶塞的輪廓，以供視覺感測器執行分析。
感測器配有視覺工具，可以方便地定位檢測區域，EDGE檢測瓶塞位置、按照可接受的通過標準測試位置，並將所有相關檢測結果和影像通知給灌裝機的PLC、PC或HMI。還可以直接從視覺感測器獲得
可設定的離散輸出。