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工業捲線機零缺陷標準[成功案例分享]
客戶要求： 在捲線時檢測玻璃纖維和玻璃絲產品的任何缺陷
解決方案： SureCross® DX80 FlexPower® Gateway, SureCross® DX80 FlexPower® Node
為何選擇Banner？ 完整的無線操作 - 電池供電節點和與遠程閘道進行無線通訊的感測器
為客戶帶來的優勢：
易於安裝 – 適應現有基礎結構的無線系統
低維護 – 節點和感測器的預期電池壽命為兩年或以上
品質保證 – 早期的錯誤偵測和糾正減少了材料浪費
背景
一家成功的特種工業紗線製造商為汽車、航空航天、軍事和復合材料行業製造玻璃纖維和玻璃絲線產品。為了保持高標準并盡可能降低產品回報，他們建立了零產品缺陷的目標。為了實現這一目標，公司需要一個自動化絲線檢測系統。
應用挑戰
工業捲線機以高速率不斷旋轉，使標準的有線監控解決方案難以實現。缺乏輔助電源，導致需要獨立供電的解決方案。定制的有線解決方案將需要專為旋轉機械而設計的設備，這提高了成本並使得系統設計和操作變得複雜。
解決方案
SureCross® DX80 FlexPower®無線網絡是理想的解決方案。節點由堅固耐用的外殼（防護等級為IP67）保護，並部署在捲線機內部。節點的開放設計使得將第三方感應式接近感測器集成到解決方案中變得容易。一個內部3.6V鋰電池為節點和感測器供電，並且在本應用中具有兩年或更長時間的預期電池壽命。
系統設計簡單有效。在線程被捲繞時，它穿過模具。在發生缺陷或「斑點」的情況下，模具將移動。運動由接近感測器探測，透過通訊方式傳送到節點並發送到位於遠程的閘道。由於反應時間很短(63ms)，一旦偵測到錯誤，系統就可以立即停止，使得操作人員可以移除「斑點」並節省線軸。
產品特色
Remote I/O
Remote I/O products optimize control system performance and simplify system design for machine builders and controls engineers.
Technologies
Choose from a wide selection of product technologies to enhance your new or existing system with advanced capabilities. Whether it be our programmable multicolor LED devices with Pro Editor Software, flexible pick-to-light systems with PICK-IQ™, or exclusive safety devices with In-Series Diagnostics, Banner Engineering can help customize your ideal solution to address even the most complex applications.