第二階段飲料包裝解決方案

前沿偵測

Sensors detect the leading edge of pallets, polybags, blister packs, envelopes, tubes, and a wide range of difficult to detect targets.

T-GAGE M18T Series Temperature Sensors are passive, non-contacting, temperature-based devices designed to detect objects that are hotter or colder than the ambient condition, and then activate an output. In this application, the T-GAGE temperature sensor will detect the presence or absence of hot glue on the flaps of the package. If the hot glue is present, the process will continue and the package will be sealed. If it’s absent, the output will trigger a process to apply the hot glue.

Hot Glue Detection on a Package

Banner’s T-GAGE M18T temperature sensor is ideal for hot glue verification because it detects the infrared energy an object emits to determine its temperature, sensing from 0⁰C to 300⁰C. In this application, the T-GAGE M18T temperature sensor detects the presence or absence of hot glue on the flaps. If hot glue is present, the package will continue down the manufacturing line;if it is missing, the output will trigger a pusher arm to kick the carton off the conveyor into a bin.

Improve Overall Equipment Effectiveness by Monitoring Production Input and Output

Monitoring production inputs and outputs provides machine operators and managers with critical data about their processes and equipment and can help them identify and resolve problems on the production line more quickly.

在封箱機上量測生產量和 OEE

利用設備中的現有資料，快速提高生產量並減少停機時間。

Detecting Clear Bottles to Trigger Shrink Sleeve Labeler

Sensor solutions to detect bottle types with varying frequent in product changovers. High-speed labeler processing 800 bottles per minute, high temps.

Detecting Shiny, Unfinished Cans

Sensor solutions to detect small installation areas with multiple deployments on the line. Accurate detection of shiny cans supports smooth product flow.

Registration Mark Detection on a Labeler

Banner Engineering’s R58B Expert registration mark sensor confirms the registration mark’s position on the web. This allows the machine to make minor infeed adjustments to ensure the cut is properly placed and all labels are consistent and complete. If the labels are incorrectly cut they need to be removed from the bottling line creating costly downtime and waste. A quick and easy-to-use sensor is needed to dramatically improve throughput.

Loop Control of Clear Plastic

The detection of clear plastic is always a challenge. The optical beam of traditional photoelectric sensors will burn through clear material, making sensing results unreliable.

Roll Diameter on Labels

In the beverage industry, labels need to be applied to the bottles quickly and without error to keep production levels high. Accurately monitoring the thickness on a spool of labels and controlling the unwinding speed is very important for the process to run smoothly. A solution is needed that can accurately supervise and report the material levels on a spool in order to prevent it from running out during the manufacturing process and delaying production.

Leading Edge Detection of Packages with a Thin, Flexible Edge

Banner’s LX Series is an economical solution for detecting the leading edge of flat objects, such as the frozen dinner containers. With a web of modulated light, the LX Series part-sensing light screen can detect any item—in any position—passing through the light screen.

檢測多通道輸送機上的冷藏早餐卷

顏色多變的深色包裝很難用傳統的紅色LED感測器進行檢測。Banner Engineering的微型VS8光電感測器，帶有藍色LED，特別適用於低反射率標籤，可以檢測加壓罐中的冷藏食品。小型感測器適合狹小空間，適用於短距離應用。藍色LED與小光斑配合使用，以最大限度地減少標籤上顏色轉換的影響。

食品箱上的日期/批號驗證

Banner堅固的PresencePLUS P4密封式OMNI視覺感測器適用於日期/批號的驗證，因為它使用光學字元驗證/OCV檢查，以確保正確的日期和批號被清晰列印。這款感測器的外殼的防護等級為IP68，是食品和飲料應用的理想之選，因為它可以承受嚴酷的沖洗環境。P4 OMNI感測器透過驗證紙盒的邊緣，輕鬆找到需要進行日期/批號檢測的紙盒的相應區域。Wi

收縮膜標籤有無且標籤正確檢測

P4 OMNI視覺Camera正好位於離開標籤機的瓶子的後面，標籤機確保標籤的呈現將以可重複的方式進行，因此可以與存放的影像進行比較。P4 OMNI密封的防護等級為IP68，採用鍍鎳鍍鋅外殼。

日期/批號有無或缺失偵測

An SLM series slot sensor and an iVu Series vision sensorare used to detect bottles passing on the line and to verify that date/lot codes have been correctly printed onto the bottles.

Counting Food Cartons for Correct Packaging

Banner’s WORLD-BEAM QS18LP laser sensor accurately inspects every carton that passes on the conveyor, ensuring the robot is triggered to load cartons into the package. With a visible laser sensing beam, the QS18LP provides precise position control, which is ideal to ensure accurate counting of cartons at a close range. The rugged QS18LP is also ideal for confined spaces and is easily set up along a conveyor for accurate sensing. With highly bright LEDs, operating status is visible from 360⁰.

在列印機上觸發感測

在飲料業，所有產品的日期/批號都是強制性的，以確定產品的製造時間和地點。必須找到一個解決方案，可以準確識別瓶蓋，然後觸發機器將日期/批次代碼列印到瓶子上。

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第二階段飲料包裝解決方案

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