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  • 食品:主要包裝

    Primary Food Packaging

    主要食品包裝

    Banner提供的產品和解決方案,專門為惡劣環境而設計,能在其中有效運作,且能耐受食品加工產業主要包裝領域常見的環境挑戰。 

    我們提供種類繁多的IP67、68和69k和不鏽鋼食品等級零組件,還有可耐受例行現場清潔程序的可選抗耐化學品外殼。Banner 感測器 LED燈和指示燈易於使用和安裝,支持生產需求,加快產品線轉換,簡化及合理化流程,提高效率,並加強員工體驗。

    Primary Packing Food Applications

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    Featured Applications

    讀取棧板上的條碼
    讀取棧板上的條碼

    推薦使用Banner TCNM一維條碼掃描器來掃描和驗證條碼。它可以讀取十種以上常用的條碼,有助於保持生產線上瓶子運送的效率。使用TCNM一維條碼感測器,可以即時自動確認正確的產品。

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    讀取多個一維和二維條碼
    讀取多個一維和二維條碼

    Barcode position can change with the location of each box on a conveyor and the height of the boxes can vary. An ABR 7000 barcode reader decodes multiple 1D and 2D barcodes over a large area in a single inspection, regardless of position or orientation.

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    Depalletizer Guarding with Muting Pair
    Depalletizer Guarding with Muting Pair

    我們的EZ-SCREEN遮蔽光幕的設計允許棧板進出產線,同時使危險區域得到安全防護,當有人員進入該區域時關閉機器。EZ-SCREEN上的遮蔽功能允許產線移動棧板滑軌,不需關閉或重啟機器,而關閉或重啟機器通常會降低生產線的生產速度及效率。在飲料業中,有些機械組裝過程要順利運行,必須使用遮蔽功能選項。

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    Safety Light Screens Guard Operators from Sweep Bar
    Safety Light Screens Guard Operators from Sweep Bar

    EZ-Screen LP 4型安全光幕為卸空瓶棧板機的操作人員提供針對掃測桿的運動的安全防護。為向個人提供針對掃除桿的安全防護,在光束之間提供14mm解析度,以防止進入和受傷。如果個人或物品觸及EZ-Screen的光束,則掃除動作將停止,以防止傷害。光幕的小型設計允許沿機器輕鬆安裝,不需要安裝PC或額外的設備。

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    輸送帶上的拉繩
    輸送帶上的拉繩

    Banner的RP-LS42F拉繩開關沿著輸送帶運行,操作人員可以從任何地方抓住並拉動它,立即停止輸送帶。繩索在6公尺到100公尺之間,有足夠彈性,長短輸送帶都可保護。RP-LS42開關佔位小,配有各種附件,便於安裝,也可提供不同繩張力。以耐衝擊的熱塑性外殼製成,用於惡劣的工業環境。

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    以無線解決方案替代集電環
    以無線解決方案替代集電環

    滑環不斷運動,唯有不斷維修才能避免因正常磨損和碎屑造成的旋轉電氣連接退化。集電環故障導致生產停止,造成預料之外及昂貴的停機時間。DX80無線無線電提供了一種非接觸式解決方案,將感測器信號從裝填機碗內傳輸到控制面板。位於迴轉式裝填機上的無線節點可由電池供電,為感測器的無線安裝提供電力。DX80無線解決方案無需集電環,有助於減少停機時間和維修需要。

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    利用遮蔽功能提供裝卸空瓶棧板機械防護
    利用遮蔽功能提供裝卸空瓶棧板機械防護

    LS 光幕是直觀、易於使用的安全裝置,可用於機器防護。專為生產線上各種危險的安裝環境所打造 LS-S 系列無需使用 PC 軟件、DIP 開關或其他設備即可快速、輕鬆地進行設定。

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    Clear Container Detection in a Clean-in-Place Rotary Filler
    Clear Container Detection in a Clean-in-Place Rotary Filler

    Track bottles as they move through the rotary filter.

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    Hygienic Sensor Detects Variety of Bottle Types on a Rinser
    Hygienic Sensor Detects Variety of Bottle Types on a Rinser

    Verification that a bottle is present before the rinser jets are powered on.

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    Improve Overall Equipment Effectiveness by Monitoring Production Input and Output
    Improve Overall Equipment Effectiveness by Monitoring Production Input and Output

    Monitoring production inputs and outputs provides machine operators and managers with critical data about their processes and equipment and can help them identify and resolve problems on the production line more quickly.

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    Level Monitoring On Rotary Filler System
    Level Monitoring On Rotary Filler System

    Banner’s SureCross wireless system can easily transmit temperature, pressure and fill levels to a local PLCs. The wireless system will seamlessly alert operators if bottling is occurring below the desired fill level. This helps prevent errors and leads to greater consistency in bottled beverages. Consistent fill levels mean no recalls—and no wasted products. Using a wireless system also eliminates the need for slip rings on the rotary filler, which in turn reduces maintenance costs.

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    潮濕環境下的標籤檢測
    潮濕環境下的標籤檢測

    密封的PresencePLUS Pro COLOR視覺感測器被封裝在外殼中,以防止其在潮濕的環境中受到損壞。檢查標籤是否存在和標籤位置。

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    識別瓶蓋的存在和高度
    識別瓶蓋的存在和高度

    與Q4X和LED背燈配對的iVu Plus Gen 2視覺系統提供了可帶來可靠結果的解決方案。

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    瓶蓋分類檢測
    瓶蓋分類檢測

    Banner的R55F光纖感測器能夠檢測蓋子的存在,無論其顏色或尺寸如何 - 在採用各種瓶蓋和頻繁更換產線的產業中具有明顯優勢。在這種類型的應用中,光纖感測器用於辨別蓋子之間的長時間暫停,之後將向機器的操作人員發出產線堵塞的信號。光纖尺寸很精巧,並且可以很容易安裝在密閉和通常難以接近的空間中。

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    標籤對齊檢測
    標籤對齊檢測

    當每個沙拉醬瓶離開標籤站時,配寘為使用匹配工具的IVU系列視覺感測器檢查標籤,將其與預先配寘的參攷影像進行比較,以確保標籤存在並正確應用。

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    透過包裝跟踪產品
    透過包裝跟踪產品

    Barcodes used to track packaged produce through the supply chain contain important product information that must be verified at multiple points during packaging. An ABR 3000 barcode reader ensures that the barcode on each package is present and correct.

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    塑膠食品托盤在輸送機上前進時觸發重量核對站
    塑膠食品托盤在輸送機上前進時觸發重量核對站

    • 塑膠托盤偵測</br>• 需受高壓沖洗</br>• 易於清潔的設備 </br>

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    在托盤封口機中監測透明薄膜
    在托盤封口機中監測透明薄膜

    • 透明薄膜</br>• 頻繁沖洗的衛生環境</br>• 擁擠的感測區域</br>

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    偵測漏斗和灌裝站的黑色塑膠託盤
    偵測漏斗和灌裝站的黑色塑膠託盤

    驗證塑膠託盤是否達標是食品加工產業的重中之重。如生產線出現錯誤,會造成不必要的混亂和浪費,繼而導致成本高昂的停機時間。

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    在沖洗環境中偵測透明玻璃和塑膠聚酯瓶
    在沖洗環境中偵測透明玻璃和塑膠聚酯瓶

    Washdown environment, IP69K ratings required

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    單行裝瓶機的生產線內聚積
    單行裝瓶機的生產線內聚積

    The Q5X laser sensor reliably detects when the staging area is clear of bottles and the system is ready for the next layer of containers, despite the transparency of the bottles and unstable signal.

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    Detecting Transparent Bottles in a Washdown Environment
    Detecting Transparent Bottles in a Washdown Environment

    Detect accumulations to regulate line pressure

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    Non-Contact Fill Level Verification
    Non-Contact Fill Level Verification

    Banner’s QS30H2O sensor is a specialized sensor developed to address challenges with sensing the presence of water and water-based liquids. The QS30H2O operates in a through beam sensing mode and the emitter uses a wavelength that is tuned to not pass through water. The high excess gain of the sensor makes it powerful enough to see through an assortment of plastic and glass containers. Two pairs of sensors can be utilized to determine that the fill level has met minimum but is not overfilled and wasting product. Apertures can be placed on the receiver end to minimize the beam pattern and increase accuracy of the application. This ensures products that do not meet fill level criteria are not processed or shipped.

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    瓶蓋方向的偵測
    瓶蓋方向的偵測

    Banner Q3X雷射直反式感測器是需要具有小對比度差異的定向檢測的應用的理想選擇。

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    Detecting PET Bottles to Regulate Product Flow
    Detecting PET Bottles to Regulate Product Flow

    Identifying gaps and accumulations to regulate product flow

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    Clear Glass Jar Detection for Food and Beverage Splash Zone
    Clear Glass Jar Detection for Food and Beverage Splash Zone

    Detecting glass jars in a strict cleaning environment

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    Clear Tray Detection at Hopper Food Storage Units
    Clear Tray Detection at Hopper Food Storage Units

    Learn how the Q4X detects clear plastic trays at hopper and filling station in the food industry.

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    產品應用

    M18-4 Series 18mm Washdown Metal Barrel-Mount Sensor
    M18-4系列18mm金屬外殼圓柱式感測器

    重載型圓柱式感測器由316不鏽鋼外殼保護,可抵禦嚴苛的化學品和沖洗條件。

    Q4X Series Rugged Laser Distance Sensor
    Q4X系列雷射距離感測器

    Q4X雷射距離感測器解決了許多具有挑戰性的應用,並符合FDA食品級不繡鋼外殼,環境防護等級達IP69K。

    LE Series 1 m Range Laser Displacement Sensor
    LE系列雷射位移感測器

    LE 系列檢測範圍可達1000 mm,可以應用於品管過程的控制、篩選和檢查作業。

    WLS28-2 Versatile, All-Purpose LED Strip Light
    WLS28-2 Versatile, All-Purpose LED Strip Light

    21 mm profile compact LED light for a variety of industrial applications. Available with motion sensors, various lenses & windows for max flexibility.

    WLS27 Shatterproof LED Light for Harsh Environments
    WLS27 防碎裂 LED 工作燈適用於嚴苛的應用環境

    完整密封於防碎裂且抗化學的外殼中。防護等級 IP69K 可用於沖洗環境。 多色型號同時結合了照明以及指示的功能。

    K50 Core Series 50 mm General Purpose LED Indicator
    50mm圓頂型指示燈:K50L系列

    最受歡迎的指示燈50 mm通用指示燈可用於交流和直流電源電壓。

    TL50 Core 系列50 mm LED塔燈
    TL50 Core 系列50 mm LED塔燈

    LED塔燈指示燈具有高度可見性,安裝簡單,無需組裝等特點。顯示螢幕提供最多7種顏色 支援 IO-Link。

    Accurately Measuring Bakery Ingredients [Success Story]
    Accurately Measuring Bakery Ingredients [Success Story]

    Baking is a mixture of creativity, precision and attention to detail. The Wilkinson Baking Company has added technical innovation to the mix. The Wilkinson Bread Bakery is a compact, completely self-contained and fully automated bread bakery. This unique machine combines technology with tradition to transform simple raw ingredients into bakery fresh bread at 40 loaves an hour.

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    Consistent Dough Height Measurement [Success Story]
    Consistent Dough Height Measurement [Success Story]

    The dough for one of the company’s many popular breakfast cereals must fall within specific height parameters to ensure that it will have the perfect flake. Dough that is too thick will emerge from baking stiff and heavy. Dough that is too thin will crumble easily. This impacts the quality, taste and texture of the final product as well as product weight and packaging. Any product that does not meet the rigorous quality standards of the company will not be shipped or sold on the consumer market.

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    Thermal Remediation Temperature Measurement [Success Story]
    Thermal Remediation Temperature Measurement [Success Story]

    The EPA has placed restrictions on the use of many fumigants citing a correlation between their use and ozone depletion. As an alternative, a large-scale flour mill performs three to four thermal remediations per year to eradicate flour beetles. The temperature inside the mill is brought up to 122° F (50° C). This is done gradually to minimize equipment and building strain caused by heat expansion.

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