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監測印刷設施中的操作人員效率
應用挑戰
一家紙板商品印刷廠無法對照標準生產率追踪機器操作人員的效率和表現。此外，必須要等到月底，才由操作人員以人工方式，在電子表格中輸入閒置機器的資料和效率下降的情況。
解決方案
生產現場的每台印刷機都配有高速DX80 Counter Node，該裝置提供重設計數的按鈕以及一個K50 EZ-LIGHT指示燈，用於向操作人員顯示何時啟動或停止當前作業。
每個節點以無線方式與位於中心的DX80 Gateways進行通訊 ，而Gateways使用Modbus RTU與HMI面板進行通訊。當作業啟動並完成後，系統將蒐集以下資料並儲存在HMI中的記憶卡上：作業號、起始和停止時間、總零組件和平均執行時間。每個作業完成後，EZ-LIGHT變為紅燈，向操作人員發出信號，然後HMI就發送電子郵件通知經理。
無線效率監測系統將生產力提高了20％，系統安裝後12個月內就回收了部署成本。得利於瞬間資料擷取和計算/顯示螢幕，閒置機器得到更妥善地使用，操作人員也能更快速糾正工作效率數字。工廠管理層認為，資本設備和人員投資的公司資訊就在他們的指尖，有助於他們做出公司決策。
特色產品
Performance Series Industrial Wireless Gateways and Nodes
建立一點對多點無線網路，以在大區域上分配I/O。輸入和輸出類型包括數位訊號（幹觸點，PNP/NPN）、類比（0至10 V直流，0至20 mA）、溫度（熱電偶和RTD）以及脈衝計數器。