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    • 汽車業：汽車零組件解決方案

    1. Multicolor Indicators and Illuminated Touch Buttons Simplify Machine Panels

      S22 Pro Series touch buttons and indicators simplify control panel design and improve operator experience and performance. Pro Editor software expands the built-in display capabilities available with the S22 Pro Series, enabling custom displays.

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    2. 監控液壓動力裝置

      輕鬆監控液壓動力裝置和其他液壓機械的壓力、電流、油溫和電機振動/溫度。Snap Signal 產品連接各種類型的感測器並將其訊號轉換為 Modbus 資料以進行實時狀態監控。

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    3. Manual Load Weld Cell

      Banner的EZ-SCREEN®系列安全光幕系統是針對焊接設備的苛刻的惡劣環境要求而發展出的完整的解決方案。藉由將多個設備串接（串聯）的能力，可以使用標準配件（非主/從模式）將安全光幕以水平/垂直的方式安裝與設定。

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    4. 可追溯性紫外光條碼

      Before shipping to the brand assembler, a supplier of auto visors needs to verify that Data Matrix UV barcodes have been printed on each visor’s safety label. The customer turned to Banner to read invisible 2D Data Matrix barcode and send data via Ethernet IP to a PLC for traceability/error proofing.

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    5. 視覺感測器讀取 QR 碼

      iVu Plus BCR Gen 2 with 25 mm Micro Lens replaces hand held barcode readers to collect data from dense, difficult-to-read QR codes on vehicle transmissions. A WL50S high-intensity LED spot light illuminates the target area.

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    6. 讀取汽車零部件上的 DPM 條碼

      Direct part mark (DPM) codes can be small, complex, and difficult to distinguish from the material they are etched into.

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    7. LED Lights Illuminate Control Cabinet

      An equipment manufacturer builds test and measurement machinery for the auto industry. Operators access machine systems through the control cabinet. Intense illumination of the cabinet facilitates machine maintenance and management. Multiple AC powered fluorescent light fixtures had been used for this task.

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    8. Superior Light Distribution with LEDs [Success Story]

      American Hoffmann Corporation chose WLB32 LED light bars to illuminate work areas, enclosures and control cabinets, replacing fluorescent light fixtures. The superior light distribution offered by the WLB32 LED lights lights, as well as the ease of installation were key factors in the company's decision.

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    9. High-Quality LED Lighting for Conveyor Illumination

      Finding a high-intensity, ultra-bright lighting solution for manufacturing can be challenging. Since multiple lights are required to properly illuminate areas on a conveyor, a simple mounting option to connect lights together is needed.

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    10. Inspecting Small Connectors [Success Story]

      An automotive supply company makes a range of vehicle systems. Their seating systems combine structure and design with features that enhance comfort and safety. Weight sensors installed on the underside of the seats work in coordination with vehicle safety systems to determine the size and position of a seat occupant. These factors affect how or if airbags will be deployed in the event of an accident.

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    11. Sensors to Measure Movement Range

      During assembly, inspections are conducted to measure seat height adjustment, forward and rearward movement, and upright and recline motion. Two sensors are used for each inspection. The sensors are deployed off the conveyor line to ensure easy access to and the free movement of the seats. At its maximum range during inspection, a seat may be as far as a meter away from the sensors.

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    12. Loop Control of Shiny Black Tread Rubber during Tire Production

      LTF Series Laser Measurement Sensors offer tremendous accuracy over distances and are unaffected by target color or reflectivity, making them an ideal solution for monitoring loops of tread rubber. They feature high excess gain, superior signal control and automatic adaptive laser power control. Combined, these features enable reliable detection of challenging dark and reflective targets from a distance and at an angle.

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    13. Part Presence and Position Verification on a Car Door from a Distance

      LTF Series Laser Measurement Sensors support a sensing range of up to 24 meters and can detect objects at or from an angle, allowing the sensor to be installed away from the inspection area where it will not come into contact with equipment or be exposed to hazards.

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    14. 偵測黑色門板上的黑色零部件

      Since door panels are often dark colors such as black or gray, and the foam used to eliminate rattles and provide stiffness is generally black, it can be difficult for standard sensors to differentiate between foam presence and absence due to poor contrast.

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    15. 沖壓金屬零部件的多點檢查

      為了驗證金屬小零部件上存在預期的孔數，可以為多個偵測區域(ROI)設定具有多點檢測功能的iVu Plus TG影像感測器，以確保孔存在並且打孔位置正確。在設定區域檢測時，iVu將掃描沖壓零部件上的多個點，以驗證是否存在某個特征或關注的特徵。

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    16. 汽車保險絲盒檢測

      PresencePLUS COLOR Pro視覺感測器檢查保險絲盒中的顏色編碼保險絲，以驗證每根保險絲是否在正確的位置。

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    17. 車門板部件顏色檢測

      iVu顏色感測器識別車門板上各個裝飾件的RGB 值，並通過工業乙太網連接將此資訊傳送至PLC。

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    18. 偵測從模具彈出的零部件[成功案例]

      在製造商的設施中，操作人員手動從模具中插入和移除金屬零部件。在完成後，零部件透過金屬滑槽送入一個箱子。為了防止模具碰撞（在壓機中同時有兩個零部件），客戶需要一個感測器，可以偵測滑槽上的各個零部件，並向控制系統發送一個訊號，表明壓機已經空閑，並允許操作人員執行下一個衝程。需要安裝一個解決方案：無需在滑槽側部的切割槽中或滑槽末端安裝感測器，因為這樣做可能會為行進的零部件產生绊点。

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    19. 在環境光線中提供明亮的指示

      當的窗戶直接位於電控箱後面時，LED指示燈必需非常明亮、持久的可全天提供高可視性的指示。Banner的EZ-LIGHT K50 信標燈適用於許多指示狀態應用，特別是在這個電控箱中的指示狀態，因為即使在白天信標燈也具有高可視性，並且其使用的節能LED非常持久、耐用。

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    20. 輪胎製造中的模具保護

      如果衝壓機試圖將胎面壓印成尺寸錯誤的無印胎或綠色輪胎，則輪胎壓機中的模具將遭受代價高昂的損壞。為了將每個輪胎引導到正確的壓機，Banner's PresencePLUS P4 BCR 1.3視覺感測器根據列印在輪胎胎圈上的標籤上的條形碼中的識別信息對綠色輪胎進行分揀。在此應用中，在輸送帶上移動的綠色輪胎經過其上安裝有六個BCR 1.3視覺感測器的固定裝置的下方。

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    21. Bypass Capability on a Robotic Work Cell

      Using a 2 or 3-position OS80 key operated selector switch, the operator can bring the robot to a controlled stop, enter the cell, and then quickly resume operations once work in the cell is complete.

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