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    車輛零組件重點產品

    Banner協助第一級零件供應商精益求精

    Banner與世界各地的一級汽車零零組件供應商密切合作,開發產品解決方案,為在競爭激烈的重要市場經營的公司提供特定支援。 

    我們豐富的行業經驗與業界最完整的自動化產品相結合,讓我們能夠幫助客戶進一步改進生產流程,實施精益策略,減少停機時間並驗證產品品質。  

    產品應用

    輪胎製造中的模具保護
    輪胎製造中的模具保護

    如果衝壓機試圖將胎面壓印成尺寸錯誤的無印胎或綠色輪胎,則輪胎壓機中的模具將遭受代價高昂的損壞。為了將每個輪胎引導到正確的壓機,Banner's PresencePLUS P4 BCR 1.3視覺感測器根據列印在輪胎胎圈上的標籤上的條形碼中的識別信息對綠色輪胎進行分揀。在此應用中,在輸送帶上移動的綠色輪胎經過其上安裝有六個BCR 1.3視覺感測器的固定裝置的下方。

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    Manual Load Weld Cell
    Manual Load Weld Cell

    Banner的EZ-SCREEN®系列安全光幕系統是針對焊接設備的苛刻的惡劣環境要求而發展出的完整的解決方案。藉由將多個設備串接(串聯)的能力,可以使用標準配件(非主/從模式)將安全光幕以水平/垂直的方式安裝與設定。

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    讀取汽車零部件上的 DPM 條碼
    讀取汽車零部件上的 DPM 條碼

    Direct part mark (DPM) codes can be small, complex, and difficult to distinguish from the material they are etched into.

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    在環境光線中提供明亮的指示
    在環境光線中提供明亮的指示

    當的窗戶直接位於電控箱後面時,LED指示燈必需非常明亮、持久的可全天提供高可視性的指示。Banner的EZ-LIGHT K50 信標燈適用於許多指示狀態應用,特別是在這個電控箱中的指示狀態,因為即使在白天信標燈也具有高可視性,並且其使用的節能LED非常持久、耐用。

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    監控液壓動力裝置
    監控液壓動力裝置

    輕鬆監控液壓動力裝置和其他液壓機械的壓力、電流、油溫和電機振動/溫度。Snap Signal 產品連接各種類型的感測器並將其訊號轉換為 Modbus 資料以進行實時狀態監控。

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    汽車保險絲盒檢測
    汽車保險絲盒檢測

    PresencePLUS COLOR Pro視覺感測器檢查保險絲盒中的顏色編碼保險絲,以驗證每根保險絲是否在正確的位置。

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    沖壓金屬零部件的多點檢查
    沖壓金屬零部件的多點檢查

    為了驗證金屬小零部件上存在預期的孔數,可以為多個偵測區域(ROI)設定具有多點檢測功能的iVu Plus TG影像感測器,以確保孔存在並且打孔位置正確。在設定區域檢測時,iVu將掃描沖壓零部件上的多個點,以驗證是否存在某個特征或關注的特徵。

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    High-Quality LED Lighting for Conveyor Illumination
    High-Quality LED Lighting for Conveyor Illumination

    Finding a high-intensity, ultra-bright lighting solution for manufacturing can be challenging. Since multiple lights are required to properly illuminate areas on a conveyor, a simple mounting option to connect lights together is needed.

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    Part Presence and Position Verification on a Car Door from a Distance
    Part Presence and Position Verification on a Car Door from a Distance

    LTF Series Laser Measurement Sensors support a sensing range of up to 24 meters and can detect objects at or from an angle, allowing the sensor to be installed away from the inspection area where it will not come into contact with equipment or be exposed to hazards.

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    Loop Control of Shiny Black Tread Rubber during Tire Production
    Loop Control of Shiny Black Tread Rubber during Tire Production

    LTF Series Laser Measurement Sensors offer tremendous accuracy over distances and are unaffected by target color or reflectivity, making them an ideal solution for monitoring loops of tread rubber. They feature high excess gain, superior signal control and automatic adaptive laser power control. Combined, these features enable reliable detection of challenging dark and reflective targets from a distance and at an angle.

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    車門板部件顏色檢測
    車門板部件顏色檢測

    iVu顏色感測器識別車門板上各個裝飾件的RGB 值,並通過工業乙太網連接將此資訊傳送至PLC。

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    偵測黑色門板上的黑色零部件
    偵測黑色門板上的黑色零部件

    Differentiate between foam and poor contrast background

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    QS18 Series All Purpose Photoelectric Sensor
    QS18 系列泛用型光電感測器

    採用通用外殼設計和18 mm螺紋圓柱的泛用型光電感測器,是各種感測器樣式的理想替代品。

    Q4X Series Rugged Laser Distance Sensor
    Q4X系列雷射距離感測器

    Q4X雷射距離感測器解決了許多具有挑戰性的應用,並符合FDA食品級不繡鋼外殼,環境防護等級達IP69K。

    Q3X Series Laser Contrast Sensor
    Q3X系列雷射對比度感測器

    堅固的高速感測器,用於有挑戰性的存在/不存在、方向和色標偵測應用中較小差異對比度檢測。

    QS30 Series High-Performance Long-Range Sensor
    QS30系列高性能長距離感測器

    提供高功率感應距離可達200 m,含e/m繼電器輸出型號。

    80 mm零件拾取燈含觸控按鈕:K80系列
    80 mm零件拾取燈含觸控按鈕:K80系列

    K80系列觸控按鍵結合大型、明亮的指示燈,具有固態觸控開關切換功能,是先進生產和零件拾取應用的理想選擇

    K50 Core Series 50 mm General Purpose Illuminated Pick-to-Light Touch Buttons
    K50 Core Series 50 mm General Purpose Illuminated Pick-to-Light Touch Buttons

    K50系列含觸控按鈕與一組明亮的大型指示燈,具有固態、觸控動作開關功能相結合,是精益製造和零件拾取作業的理想選擇。第二代指示燈具有優異的防誤觸功能,可直接替換現有K50 Touch型號。

    WLB32 Adjustable LED Workstation Light
    WLB32 Adjustable LED Workstation Light

    Bright, glare-free workstation light with adjustable brightness improves productivity. Cascadable models for continuous lighting with minimal wiring.

    14/30 Series Traditional Heavy-Duty Type 4 Safety Light Curtains
    14/30 Series Traditional Heavy-Duty Type 4 Safety Light Curtains

    安全防護光幕對操作點、進出通道、區域和周邊進行安全保護,避免人員受傷並機器受損。

    XS26-2可擴充安全控制器
    XS26-2可擴充安全控制器

    XS26-2可擴充安全控制器可以選擇加入多達8個I/O擴充模組,以配合各式各樣的機器,包括具有多個製程的大型機器。使用容易操作的軟體介面,在幾分鐘內就可完成程式設計。

    XS26 可擴充安全控制器
    XS26 可擴充安全控制器

    可擴充功能適用於通常使用 3 個或更多安全繼電器的複雜安全應用。使用擴充模組可支援多達 154 個安全輸入和多達 68 個安全輸出,每個 0.5 安培或 6 安培。

    K50 Core Series 50 mm General Purpose LED Indicator
    50mm圓頂型指示燈:K50L系列

    最受歡迎的指示燈50 mm通用指示燈可用於交流和直流電源電壓。

    LED Lights Illuminate Control Cabinet
    LED Lights Illuminate Control Cabinet

    An equipment manufacturer builds test and measurement machinery for the auto industry. Operators access machine systems through the control cabinet. Intense illumination of the cabinet facilitates machine maintenance and management. Multiple AC powered fluorescent light fixtures had been used for this task.

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    Superior Light Distribution with LEDs [Success Story]
    Superior Light Distribution with LEDs [Success Story]

    American Hoffmann Corporation chose WLB32 LED light bars to illuminate work areas, enclosures and control cabinets, replacing fluorescent light fixtures. The superior light distribution offered by the WLB32 LED lights lights, as well as the ease of installation were key factors in the company's decision.

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    視覺感測器讀取 QR 碼
    視覺感測器讀取 QR 碼

    iVu Plus BCR Gen 2 with 25 mm Micro Lens replaces hand held barcode readers to collect data from dense, difficult-to-read QR codes on vehicle transmissions. A WL50S high-intensity LED spot light illuminates the target area.

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    偵測從模具彈出的零部件[成功案例]
    偵測從模具彈出的零部件[成功案例]

    在製造商的設施中,操作人員手動從模具中插入和移除金屬零部件。在完成後,零部件透過金屬滑槽送入一個箱子。為了防止模具碰撞(在壓機中同時有兩個零部件),客戶需要一個感測器,可以偵測滑槽上的各個零部件,並向控制系統發送一個訊號,表明壓機已經空閑,並允許操作人員執行下一個衝程。需要安裝一個解決方案:無需在滑槽側部的切割槽中或滑槽末端安裝感測器,因為這樣做可能會為行進的零部件產生绊点。

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    可追溯性紫外光條碼
    可追溯性紫外光條碼

    Before shipping to the brand assembler, a supplier of auto visors needs to verify that Data Matrix UV barcodes have been printed on each visor’s safety label. The customer turned to Banner to read invisible 2D Data Matrix barcode and send data via Ethernet IP to a PLC for traceability/error proofing.

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    Inspecting Small Connectors [Success Story]
    Inspecting Small Connectors [Success Story]

    An automotive supply company makes a range of vehicle systems. Their seating systems combine structure and design with features that enhance comfort and safety. Weight sensors installed on the underside of the seats work in coordination with vehicle safety systems to determine the size and position of a seat occupant. These factors affect how or if airbags will be deployed in the event of an accident.

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    Sensors to Measure Movement Range
    Sensors to Measure Movement Range

    During assembly, inspections are conducted to measure seat height adjustment, forward and rearward movement, and upright and recline motion. Two sensors are used for each inspection. The sensors are deployed off the conveyor line to ensure easy access to and the free movement of the seats. At its maximum range during inspection, a seat may be as far as a meter away from the sensors.

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