飲料包裝的沖洗裝料封蓋解決方案
裝瓶機是一個一體化系統,配有瓶子沖洗器、裝填機和封蓋機(RFC)。RFC機器整體目的是保護產品,使其免受損壞、污染和腐敗。機器經常處理大量各種形狀、尺寸和顏色的瓶子。
在進入填料站之前,非常重要的一步是沖洗空瓶,這有助於防止污染的產品配送出去。機器的灌裝裝置需要確保正確份量的產品放入每個瓶子中,以維持品質一致性。最後一步,封蓋機需要在瓶子上完成可靠的密封,確保液體不會漏出,並確保每個消費者都會受到高品質的產品。未能正確清潔、灌裝或密封瓶子,可能會造成召回和產品的浪費,會給公司帶來很大的損失。
飲料生產線上的RFC機器需要適用於高壓和高溫沖洗環境,且在高速環境下有快速的反應時間及極少量的維修。這些機器最好是自動化設備,可大幅增加工廠產量,不需增加額外的勞動力和間接成本。
Banner Engineering 提供各種各樣的達到IP69K防護等級的產品,可以承受裝瓶工業的惡劣環境。Banner為容器的偵測、瓶蓋揀選和放置的檢驗、液位檢驗、滑環更換以及整體設備效能提供了自動化解決方案。我們的產品通用可靠,機器可以輕鬆維護修改,以符合競爭激烈的飲料市場需求。
特色應用
以無線解決方案替代集電環
滑環不斷運動,唯有不斷維修才能避免因正常磨損和碎屑造成的旋轉電氣連接退化。集電環故障導致生產停止,造成預料之外及昂貴的停機時間。DX80無線無線電提供了一種非接觸式解決方案,將感測器信號從裝填機碗內傳輸到控制面板。位於迴轉式裝填機上的無線節點可由電池供電,為感測器的無線安裝提供電力。DX80無線解決方案無需集電環,有助於減少停機時間和維修需要。
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