Status Indication on Airport Conveyor
A manager in charge of installing a baggage handling conveyor sought a light to indicate start, jam, and reset conditions with different colors and animations.
Add clarity to every process with combinations of color, interactive control, and audible tones that make process cues and status unmistakable.
Standard models provide reliable status indication right out of the box, while programmable models extend functionality with configurable response and support for real-time control over IO-Link or Modbus. Color, LED animation, and more can be configured using Banner’s free Pro Editor software or controlled dynamically via protocol. For high-density Modbus systems, models with PICK-IQ, Banner’s high-speed serial protocol, deliver faster visual feedback. For specialized application requirements, models are available for hazardous areas, hygienic environments, outdoor daylight visibility, and localized I/O control.
Whether using discrete signals or protocol-based control, process states become intuitive feedback that guides action, reduces response time, and confirms progress in real time. Where tasks could move faster, awareness could sharpen, or response time could improve—there is a K50 that can make it happen.
K50 Indicators, Touch Buttons, and Touchless Buttons
Standard and programmable K50 Indicators cover everything from basic status indication to complex visual signaling across a wide range of applications. Model variants include beacon, audible, and daylight-visible, ensuring unmistakable indication indoors and out, while IP66/IP67/IP69K ratings support long-term performance in demanding conditions.
Standard models offer immediate deployment with up to five fixed colors and are available in compact, domed, and flat pack housings, as well as specialty housings for hazardous zones and hygienic environments.
Programmable models provide configurable RGB LED response and support for real-time control over IO-Link or Modbus. 14 colors and 11 animations can be configured using Banner’s free Pro Editor software or controlled dynamically via protocol.
K50 Touch Buttons combine advanced touch technology with unmistakable status indication that translates process signals into clear, interactive feedback. Available in domed or compact housings, all models streamline panel design by replacing multiple conventional buttons with a single device that supports latching or momentary functions and can be operated without pressure—reducing strain and improving ergonomics.
Standard models are ready out of the box with up to three fixed colors, selectable based on input priority. All models are IP66/IP67/IP69K-rated for reliable performance in demanding environments.
Programmable models extend functionality with configurable touch response, multiple I/O modes, and support for real-time control over IO-Link or Modbus. Color, animation, and on/off delays can be configured using free Pro Editor software or controlled dynamically via protocol.
Variants include models with audible output, integrated displays, and FDA-grade housings for hygienic environments.
K50 Touchless Buttons deliver reliable, no-contact activation with unmistakable status indication—ideal for reducing touchpoints in high-cycle applications. Configurable optical sensing from 20 to 1000 millimeters ensures responsive operation tailored to the task. 14 color options, 11 animations, and on/off delays—all configurable using free Pro Editor software or controlled dynamically via IO-Link or Modbus—provide visual feedback that makes any process more intuitive. Support for Banner’s PICK-IQ protocol enables real-time feedback and faster updates in dense systems.
Lightweight construction provides a cost-efficient solution while maintaining IP66/IP67/IP69K-rated protection for harsh industrial environments. With no moving parts and built-in immunity to ambient light, EMI, and RFI, K50 Touchless Buttons ensure long-lasting, zero-contact control in demanding applications.
K50 Programmable models provide expanded flexibility and expressive range to communicate status or operating conditions with greater specificity and relevance to each application. Configurable using Banner’s free Pro Editor software or controlled in real time via IO-Link or Modbus, expanded color options, LED animations, and audible tones increase the signaling vocabulary to reflect distinct machine states, guide operator response, or confirm process progress.
LED color is programmable based on machine state, input condition, or system event—providing tailored signaling for each application. Devices offer seven preset colors without configuration, while Pro Editor, IO-Link, or Modbus provide access to up to 14 predefined colors, each of which can be assigned to represent a distinct status, making it easy to adapt signaling behavior with less hardware.
Programmable animations use motion to highlight change, direct attention, or clarify status—helping operators respond faster and more accurately. K50 devices support a wide range of animation types, including flashing, rotating, intensity sweeping, and segment-based effects like chase or fill. These patterns can be tied to machine states, timers, or operator input, helping signal progress or draw attention where it's needed most.
Visual and audible intensity can be set independently to match ambient conditions or application demands. LED brightness can be set to low, medium, or high to optimize visibility without distraction. Sound intensity can likewise be adjusted for clarity in quiet or noisy environments. Intensity settings apply globally or per state and may be toggled through input, IO-Link, or Modbus, depending on the model. All adjustments are made in software with no physical changes required.
K50 Programmable devices with audible capability offer a range of tone types including pulse, strobe, siren, whoop, wobble, continuous tones, and selectable melodies. Each tone is distinct in pattern and character, making it possible to associate specific sounds with particular events, priorities, or response types. Tones can be mapped to states in software and triggered by input or logic conditions, with optional control over playback mode and duration. Configuration is managed through Pro Editor software or controlled dynamically via IO-Link or Modbus.
K50 Programmable devices can be configured to respond to inputs in different ways, controlling both the device's appearance and the output signals it uses to control other equipment. Output behavior can be customized to match the role of the device within the system—whether signaling, acknowledging events, or driving downstream actions. Configurable modes include momentary or latching outputs, normally open or normally closed states, and adjustable on/off delays. Models with analog or PWM/PFM outputs can reflect system values or respond dynamically to logic or touch. Logic and control settings are configurable using Banner’s free Pro Editor software or controlled dynamically via IO-Link or Modbus. Options range from basic on/off control to four-state logic, where each state defines a unique combination of output behavior and appearance.
K50 Hazardous Area models are certified for use in applications that require compliance with global hazardous location classifications, including both Zone- and Division-based systems. Built for deployment where clarity and consistency are critical, these models provide up to three state-variable colors in a sealed, impact-resistant housing rated IP67/IP69K. Certified protection methods include intrinsic safety, non-sparking design, and sealed construction to prevent ignition of flammable gases or dust.
FDA models are constructed with compliant materials and laser-marked labeling to withstand frequent high-pressure washdowns without risk of label degradation or false triggering. A fully sealed housing rated IP67/IP68/IP69K resists ingress from spray, foam, and oils—ensuring reliable signaling and interaction through repeated cleaning cycles. Available as indicators or touch buttons, these models support clear communication and consistent performance in demanding, hygienic production applications.
A manager in charge of installing a baggage handling conveyor sought a light to indicate start, jam, and reset conditions with different colors and animations.
O cliente precisa de uma solução que possa aumentar o tempo de resposta do operador da empilhadeira, colocando indicadores no painel da empilhadeira, e que também possa permitir que o operador da empilhadeira confirme a solicitação, o que elimina as entregas de peças redundantes por vários operadores.
A detecção de veículos em docas de carga é complicada porque as soluções de detecção são expostas aos elementos da natureza e precisam reconhecer uma grande variedade de superfícies. Sensores ultrassônicos robustos funcionam bem para detectar com precisão as superfícies dos veículos de entrega, independentemente do material. Combinados com indicadores LED brilhantes, criam uma orientação inconfundível para o operador.
Os botões touch K50 Pro com comunicação IO-Link exibem o takt time no campo de visão dos trabalhadores para que o ritmo de montagem permaneça correto e atinja as metas de produção.
Os laboratórios clínicos precisam processar rapidamente as amostras para manter a produtividade elevada e qualquer atraso durante os procedimentos de testes pode interromper o fluxo de trabalho. Luzes LED, como a K50L2, funcionam como indicação de status da máquina para que os operadores do laboratório possam corrigir erros de processo, manipular amostras e coletar os resultados em tempo hábil.
A fabricação de pães mistura criatividade, precisão e atenção aos detalhes. A Wilkinson Baking Company acrescentou inovação técnica à mistura. A Wilkinson Bread Bakery é uma padaria compacta, completamente independente e totalmente automatizada. Esta máquina exclusiva combina tecnologia com tradição para transformar ingredientes simples em pão fresco a uma taxa de 40 pães por hora.
A luz indicadora de cúpula K50L de 50 mm funciona bem para indicação de status em ônibus circulares autônomos. Os ônibus operam em curtas distâncias em ambientes externos que expõem a tecnologia do ônibus a uma variedade de condições climáticas. Os robustos indicadores K50L são classificados como IP67 e IP69K para resistir à entrada de água em ambientes adversos.
A leading machine manufacturer builds workstations designed for accurate, timely and cost-effective battery cell assembly. A value added component of the workstations is an operator guidance device that does three jobs: enables assembly processes to start and stop, indicates parts to be picked and installed, and completely stops line operation if emergencies occur. When it became too costly for the OEM to construct and mount these devices themselves, they turned to Banner to craft an all-inclusive solution. To honor the time line requirements of their customer—a major tier two battery supplier—the OEM needed the solution in eight weeks.
A Henshaw customer manufactures drivetrain and powertrain systems for the automotive industry. The company had experienced productivity losses due to errors in the assembly of transmission valve bodies. Henshaw was tasked with developing a system that would reduce errors and improve the assembly process.
À medida que mais componentes passam pelo forno, fica cada vez mais difícil manter o ritmo do fluxo de itens a serem descarregados. O congestionamento acumula-se na área de classificação. Os itens podem ser facilmente mal direcionados ou até mesmo danificados. Uma pausa no fluxo de peças permite que o operador de descarregamento corrija erros e desobstrua uma estação de coleta. No entanto, a distância entre as áreas de descarregamento e de carregamento, bem como a interferência no ambiente das máquinas próximas complica a comunicação entre os operadores.
Cada operador de produção em uma fila foi equipado com um Node sem fio e um K50 EZ-LIGHT. Um outro Node e um EZ-LIGHT foram instalados em cada empilhadeira. Quando um operador de produção precisa de suprimentos, ele pressiona o botão no EZ-LIGHT, mudando a luz verde para vermelha. Ao mesmo tempo, as luzes do motorista da empilhadeira mudam de verde para vermelho para indicar que um operador precisa de peças.
Os Indicadores Visíveis à Luz do Dia EZ-LIGHT produzem níveis intensos de luz, com 18 LEDs que podem ser ativados em conjunto, ou em 3 grupos de 6, para controlar a intensidade do nível de luz, o que os tornam ideais para aplicações que exigem comunicação clara em ambiente externo. Um protetor solar opcional aumenta a visibilidade dos indicadores, o que os tornam eficazes até mesmo em ambientes com altos níveis de luz solar.
Soluções de sensores para detectar garrafas translúcidas cheias com líquido transparente em uma linha de engarrafamento longa com várias áreas para monitorar.
A indicação visual é uma maneira fácil e eficiente de comunicar o status para manter o equipamento operando de forma eficiente e aumentar a produtividade. As luzes de alerta intensas são altamente visíveis durante a luz do dia e indicam a condição das castanhas do spreader à cabine do operador para garantir um levantamento seguro. As luzes de alerta apresentam níveis intensos de emissão de luz e são muito resistentes e duráveis, tornando-as ideais para aplicações de indicação ao ar livre.
Quando uma janela está localizada diretamente atrás de um gabinete, luzes indicadoras LED extremamente brilhantes e de longa duração podem fornecer indicação bem visível durante todo o dia. O Alerta EZ-LIGHT K50 da Banner é perfeito para várias aplicações de status de indicação, principalmente neste gabinete, pois o alerta é altamente visível, até mesmo durante o dia, além de ser extremamente durável com LEDs de longa duração e com consumo eficiente de energia.
A Banner wireless solution is a simple way to optimize inventory, reduce errors, and minimize waste. Each SureCross Performance Node with I/O Mapping can be equipped with up to six EZ-LIGHT operator indicator lights. The SureCross Gateway is conveniently located at a central location where maintenance personnel and management can monitor the parts consumption throughout the site.
Banner’s K50 Optical Pick-to-Light series is a compact, self-contained, three color indicator with integral sensor. Green typically indicates which part to pick, and when the internal sensor detects the hand, the indicator changes to yellow to confirm the task is complete. An optional third message is to display red for a mispick.
Several technologies and solutions are available for bin-picking applications for error-proofing processes. Light arrays prompt the operator for part selection with integral job lights, then reliably sense retrieval of the part, using an array of visible red or infrared sensing beams located in front of the bin.
Push-button EZ-LIGHT K50 pick-to-light sensors on a rack of parts light up to indicate which parts to pick. After picking a part, the worker pushes the button on the indicator light to verify that the pick is complete.
The EZ-LIGHT K50 sensor in retroreflective mode indicates that the next part in the assembly sequence is the sunroof. When the operator selects the sunroof from its wide bin, the K50 detects the pick.
The EZ-LIGHT K50 sensor lights above a bin to show the assembler which part to pick. If the assembler reaches into a different bin, that bin's EZ-LIGHT K50 sensor lights up in the designated warning color—in this example, red— to indicate the error.
In an order fulfillment operation for a candy distributor, bins are equipped with EZ-LIGHT K50 sensors connected to a process controller programmed with the order. Based on the order, the K50 illuminates to show which items to pick. When the worker places a hand into the bin, the indicator detects the presence of the hand, and the controller triggers the K50 on the next bin to pick.
Banner’s K50 Series of single-point pick-to-light sensors are a simple, easy-to-use error-proofing solution in assembly applications. In this application, the job light is Green while the job input is active, indicating the correct bin for the next pick. The presence of the assembler’s hand initiates an output change of state, turning the job light red. The job light above the next pick location will then turn Green.
Banner’s fixed-field K50 indicator detects gloved hands , sensing when operators select the correct parts during the kitting process. The K50 indicator’s logic function is then able to notify the operator that he/she picked correctly by changing from green to yellow—additional colors can be selected to suite to the manufacturer’s preference. The K50’s ability to detect black gloves is especially important for lean manufacturing processes where workers typically wear dark gloves.
Com luzes LED de alta qualidade e várias cores em um único dispositivo, o TL50 com alarme sonoro e múltiplos segmentos da Banner, combinado com os Botões Touch K50 e o sistema sem fio PM8, resulta em processos de requisição de peças eficientes. Para começar, os botões touch ergonômicos K50 da Banner são instalados em uma estação de supervisão e numerados de acordo com seus Nodes Sem Fio PML8 correspondentes, que são instalados em estações de trabalho individuais, juntamente com uma torre de luz com alarme sonoro.
Para identificar e usar adequadamente o gerenciamento visual, um sensor é acionado quando o saco está cheio e então envia um sinal para um botão de contato K50 para acender em vermelho, o que representa um galão cheio. O contato K50 mostra visualmente aos operadores que o saco precisa ser removido e trocado por um vazio. Para mostrar que o saco está pronto para mais embalagens, o operador pressiona o botão touch ergonômico K50, mudando-o de volta para verde para mostrar que o saco está pronto para mais embalagens.
Com um compartimento único, o botão de parada de emergência combinado com o indicador K50 Touch aceso informa com simplicidade a indicação do status em situações de emergência. O botão de Parada de Emergência com montagem de 30 mm da Banner tem uma base iluminada que passa de amarelo para vermelho intermitente ao ser acionado, exibindo com clareza uma condição de parada de emergência. O K50 Touch é um produto simplificado com design ergonômico que não exige força física para funcionar e é facilmente acionado pelas mãos com ou sem luvas de trabalho.
The unique indication of the programmable K50 Pro touch buttons and Pro Editor software allows for versatile indication of numerous machine statuses and in-field customization. Multicolor and animation allow for quick identification of errors in work cells.
Com uma Rede Sem Fio SureCross, os Nodes FlexPower™ são implantados em cada tanque sem a necessidade de instalar cabos de energia ou de transmissão de dados de entrada e saída. O exclusivo recurso de gerenciamento de energia da Banner permite que um Node com um sensor de nível analógico ultrassônico possa funcionar durante anos com uma única fonte de alimentação por bateria DX81. Um Node FlexPower DX80 oferece uma combinação de entrada e saída digitais e analógicas em um único conjunto, eliminando a necessidade de uma coleta de dados manual e demorada.
A system of Banner’s TL70 wireless modular tower lights and K50 touch buttons provides an efficient, easy way to communicate a call for more parts with a forklift driver. When a workstation is almost out of cartons, the operator touches the ergonomic K50 touch button which changes the status on the connected TL70 wireless tower light to red.
Before the EZ-LIGHT K50L indicator light was installed, the operator would place a part on the machine and then step out of the work area to check the stack light to see if the part was loaded properly. If not, the operator had to repeat the set-and-check process before initiating the machine's action on the part. Since the K50L was installed inside the workstation, using a simple Y splice, the operator can tell immediately if the part is correctly placed.
Alerta os operadores do status da falha em uma estação de controle de peso em uma linha de processamento de alimentos em um ambiente de lavagem agressivo.
Uma gráfica de artigos de papelão passava por dificuldades com a incapacidade de rastrear a eficiência e o desempenho dos operadores de máquinas, conforme medido em relação às taxas de produção padrão.
Quando o fornecimento de peças começa a diminuir, o montador pressiona o botão de pressão EZ-LIGHT K50 para a esquerda, que é usado como um botão de chamada para sinalizar ao operador para trazer mais peças. A luz K50 para a direita é usada como um indicador de retirada de peças.
Solução de sensor para indicação luminosa dentro de um lava-rápido, comunicando os vários estágios do ciclo de lavagem.
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Watch this video for an overview of the features and benefits of the K50 Programmable Touch Button.
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Os Botões Touch de 2ª Geração da Banner Engineering respondem ao toque com precisão, até mesmo em condições adversas ou ambientes desorganizados. O corpo de policarbonato resistente a produtos químicos não será ativado sob jato direto.
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