Custom Connectivity Solutions

Do the devices on your machine have unique connectors that make sourcing connectivity difficult? Banner can customize a cordset to have the exact combination of connectors to get the devices on your machine connected, helping to reduce assembly time, and allowing you to stock fewer parts.

Challenge: A customer needed to connect a sensor with an M12 connection to a device that used a non-standard connector. Due to its small size, they had to hand-wire this connector, which was difficult and time-consuming. The customer saw inconsistent quality, as they did not have the correct tools or training to support their technicians that were doing the work.​

Solution: Banner provided a cordset that was pre-assembled with the correct connector, immediately saving the customer time by not having to assemble it themselves. It also helped them avoid downtime due to failed cordsets on their equipment.

Build a cohesive brand identity, communicate product specifications, and simplify troubleshooting and installation processes with custom labels and markings.

Challenge: Since cordsets typically look identical in the field, it can be difficult to troubleshoot issues quickly. A customer needed to reduce troubleshooting time by adding labels to quickly identify the change that is required.

Solution: Custom label wraps simplified installation and shortened troubleshooting time. Clearly defined labels and local wiring diagrams gave the customer a much-needed solution that showed where the cables needed to be connected and easily identified ports to make connections possible without having to use a separate wiring diagram.