일체형 부품 검증 어레이 Pick-to-Lights: PVD 시리즈

Pallet Detection for Conveyance Equipment

A leading manufacturer of conveying equipment designs and builds high-quality, low-cost conveyance solutions. The pallet equipment they develop is expected to reliably convey, palletize and depalletize thousands of pallets and unit loads annually. This equipment must be able to sense a wide range of different pallet types and sizes to ensure the proper packing and unpacking of pallets and avoid line slow-downs, pallet crashes and collapses.

Detecting Parts Ejected from Die [Success Story]

In the manufacturer's facility, operators manually insert and remove metal parts from the die press. When complete, the parts are sent into a bin via a metal chute. In order to prevent die crash (having double parts in the press at once) the customer needed a sensor that could detect various parts on the chute and send a signal to the control system, indicating that the press is free and allowing the operator to perform another stroke. The solution needed to be installed without cutting slots in the chute sides or mounting sensors at the end of the chute, which could create catch points for traveling parts.

Accurate Pallet Detection

Banner’s PVD100 is a custom-made solution that accurately detects pallets without adjustments, even when features are inconsistent. This easy-to-use, versatile light screen has a wide beam pattern, making alignment simple. With a compact design, it can easily be embedded into a machine or directly on the line. The PVD100 light screen sensing solution has a detection height of 100 mm and a scanning range of 2 m. It has highly visible red and green LED lighting to display operation and indicate

Moveable Bracket

The optional bracket for a one-piece EZ-LIGHT PVD pick-to-light sensor makes it possible to detach the sensor and snap it onto a different rack.

주문 이행: 넓은 선반

각각의 넓은 선반에 재귀반사 모드의 일체형 EZ-LIGHT PVD Pick To Light가 장착되어 있고, 범위는 최대 2m입니다. PVD가 작업자가 배송할 지도를 선택할 용기를 비춥니다.

주문 이행을 위한 용기 선별

책 포장 창고에는 각각의 책 상자 위의 선반에 일체형 EZ-LIGHT PVD pick-to-light 센서가 장착되어 있습니다. 작업자는 포장 명세서에 지정된 각 책의 수량을 선택하여 주문을 입력합니다. 작업자가 책을 선별한 상자를 쉽게 찾을 수 있도록 해당 상자 위의 PVD가 밝게 표시됩니다. PVD는 상자에서 작업자 손을 감지하여 제목이 선택되었는지 확인합니다.

Pick-to-Light 솔루션

Several technologies and solutions are available for bin-picking applications for error-proofing processes. Light arrays prompt the operator for part selection with integral job lights, then reliably sense retrieval of the part, using an array of visible red or infrared sensing beams located in front of the bin.

대형 용기에서 부품 선별 확인

조립 작업 시 오류 발생 위험을 줄이기 위해 일체형 EZ-LIGHT PVD Pick To Light 센서는 선반 상단 레일에 장착되어 선반 개구부를 위에서 살펴봅니다. PVD는 부품을 선별할 용기에 장착된 PVD를 비추도록 프로그래밍이 된 공정 컨트롤러와 접속합니다. PVD가 조립자의 손이 용기 속으로 들어왔다가 나가는 것을 감지한 후 컨트롤러는 부품을 선별할 다음 용기의 PVD에 신호를 보냅니다.

작업자 안내 솔루션

A Henshaw customer manufactures drivetrain and powertrain systems for the automotive industry. The company had experienced productivity losses due to errors in the assembly of transmission valve bodies. Henshaw was tasked with developing a system that would reduce errors and improve the assembly process.