Compact Plug-and-Play Motor Driven Roller Control

Motor Driven Roller Controllers

With multiple ports and a host of user-configurable features, Banner’s Motor Driven Roller (MDR) Controllers help keep control of conveyors and other equipment in one system while giving system designers more efficient control of motor driven rollers.

With broad compatibility, Banner’s MDR Controllers easily integrate into many different motor driven roller systems that have integrated control designs (see product manual for a detailed list of compatible MDR manufacturers’ products). IO-Link®, Modbus®, or common Ethernet communication protocols keep control of conveyors and other equipment, including Remote Safety Relay (RSR) devices, in one system. Two configurable I/O channels and a 0–18 volt output provide precision MDR control. Standard M12 connectors and daisy-chained motor power connections simplify installation of multiple motor driven roller controllers on a conveyor. With its compact sealed housing, Banner’s MDR Controllers can be used in refrigerated, wet, and other challenging environments.

Key Benefits

Common Communication Protocols Provide Simple System Integration

Integrating an MDR Controller into a system is simple, whether using IO-Link®, connecting directly to a PLC via Modbus RTU, or connecting through a DXM gateway using common Ethernet protocols. Models with IO-Link set up quickly and easily via an IO-Link master and provide simple remote configuration and fast response speeds. Modbus models can be configured either via PLC or, for a more streamlined setup, Banner’s Snap Signal® software.

Multiple devices, including object detection sensors, condition monitoring sensors, and motor driven roller controllers, can be connected to one Modbus controller or IO-Link master for system control and equipment monitoring. Modbus RTU and IO-Link also allow systems to be easily expanded when needed. 

A host of user-configurable features such as ramp up and ramp down control, along with adjustable alerts and thresholds for voltage, current, temperature, and motor run time give operators greater control while simplifying monitoring and troubleshooting. Photoelectric sensors can be easily integrated to create a complete conveyor control system, detecting leading edges of packages and enabling zone control.

R95C 4-Port Motor Driven Roller Controller IO-Link topology example

R95C 4-Port Motor Driven Roller Controller Modbus topology example

Fine Speed and Direction Control Optimize System Design

Two discrete channels on Banner’s MDR Controllers can be configured as inputs or outputs that control start and stop, roller direction, or define error conditions The 0–18 volt output provides the ability to control both regular and high-speed motor-driven roller systems, while speed and direction control can be fine-tuned on the PLC or via the IO-Link master to meet very specific customer requirements. Unlike static DIP switches commonly found on other MDR controllers have specific speed intervals that do not allow for such fine control.

Compact Connectivity Give More Flexibility in Smaller Spaces

The MDR Controller maximizes space efficiency and simplifies installation and integration on conveyor rails. Industry-standard A-coded M12 connectors communicate data with connected devices. L-coded M12 connectors on the MDR Controller not only facilitate easy connectivity and ensure compatibility with various devices and systems, but they can deliver up to 16 amps of pass-through power to drive robust conveyors. These L-coded M12 connectors are more space-efficient yet can deliver more amperage than traditional 7/8-inch connectors, using 40 percent less space while carrying up to 80 percent more power. This allows longer daisy chains that reduce wiring and installation time. Because motor power and device controls are on separate circuits, communication with the MDR Controller can be maintained while a connected safety controller can cut power in stop conditions.

Rugged Sealed Housing Delivers Reliable Operation in Challenging Environments

The broad -40° C to 70° C operating range and IP67 rating enable the MDR Controller to be used in many different applications and environments without the need for a protective enclosure, even in wet and refrigerated areas. The sealed M12 connections complement the rugged housing for use in challenging environments. Easy-to-view status LEDs allow quick visual status monitoring and aid troubleshooting. 