Food

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Food Industry

Global and growing, the food industry is the largest industry on the planet. As economies around the world continue to evolve and develop, so do the lifestyles and demands of consumers. In this highly competitive market, a company’s ability to respond and adapt to these changes is critical. Changing consumer demands quickly translates to changes in products, production processes and packaging.

Banner has developed products specifically designed for the food industry. Our industry knowledge and expertise in sensors and vision sensors, LED lights and indicators, wireless networks and safety control allow us to offer solutions that address these challenges. Products and solutions from Banner help food manufacturers around the world reduce expenses, improve quality and efficiency, and increase product output and profits without compromising worker safety.   

  1. Pack Expo
    September 25 - 27, 2017

    Visit Banner Engineering at Booth S-6008 to see our latest products and solutions in the Packaging Industry.

Segments of the Food Industry

Primary Food Packaging
Primary Food Packaging

Banner offers IP68 and 69 rated products and solutions designed specifically to perform reliably in harsh conditions and withstand the environmental challenges common to primary packaging areas in the food processing industry.

Secondary Food Packaging
Secondary Food Packaging

Banner’s rich industry knowledge and expertise in sensors, LED lighting and indicators allow us to offer products and solutions that help food processors maintain a continuous flow of products throughout secondary packaging and ensure their packages are secure and products are protected.

End of Line Food Packaging
End of Line Food Packaging

From sensors that regulate the flow of packed cases into the assembly and palletizing areas to safety controllers that simplify and centralize the management of safety devices, Banner products solve problems for food producers at the end of the line.

Success Stories

Consistent Dough Height Measurement
Consistent Dough Height Measurement

The dough for one of the company’s many popular breakfast cereals must fall within specific height parameters to ensure that it will have the perfect flake. Dough that is too thick will emerge from baking stiff and heavy. Dough that is too thin will crumble easily. This impacts the quality, taste and texture of the final product as well as product weight and packaging. Any product that does not meet the rigorous quality standards of the company will not be shipped or sold on the consumer market.

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Accurately Measuring Bakery Ingredients
Accurately Measuring Bakery Ingredients

Baking is a mixture of creativity, precision and attention to detail. The Wilkinson Baking Company has added technical innovation to the mix. The Wilkinson Bread Bakery is a compact, completely self-contained and fully automated bread bakery. This unique machine combines technology with tradition to transform simple raw ingredients into bakery fresh bread at 40 loaves an hour.

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Measuring the Height of Baked Bread
Measuring the Height of Baked Bread

The bakery’s multi-staged baking process begins with mixing, kneading and fermentation and completes with proofing, baking and cooling. At each stage, experienced bakers perform quality checks for appearance, texture, size and weight. Loaves that do not meet the company’s standards are rejected for consumer sales. The company needed to build-in system capabilities to help them better manage their resources and maintain quality standards.

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Monitoring Height of Tortilla Dough
Monitoring Height of Tortilla Dough

A US producer of authentic Mexican foods, such as tortillas and tostadas, strives to provide the best-tasting and freshest products for its consumers. In order to achieve this goal, consistency on the packaging line is key. The company was looking for a way to eliminate inconsistencies in their tortillas. Because they did not have a way to continuously monitor dough thickness on the production line, the dough nips often turned out either too high or too low, resulting in irregular tortilla sizes and weights. If a package of tortillas is under weight, it must be scrapped. In order to help eliminate waste and improve product consistency, the company worked with Banner to find a monitoring solution.

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Thermal Remediation Temperature Measurement
Thermal Remediation Temperature Measurement

The EPA has placed restrictions on the use of many fumigants citing a correlation between their use and ozone depletion. As an alternative, a large-scale flour mill performs three to four thermal remediations per year to eradicate flour beetles. The temperature inside the mill is brought up to 122° F (50° C). This is done gradually to minimize equipment and building strain caused by heat expansion.

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