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Shrink Sleeve Labeler Solutions for Beverage Packaging

Shrink sleeves are commonly used in beverage packaging as they easily conform to unique object shapes and provide 360 degree coverage for maximum branding opportunities. A high-speed shrink sleeve machine applies labels onto a wide variety of bottles and jars as they pass by quickly on a conveyor belt. 

Shrink label machines have become very popular in recent years due to the low cost of the shrink material as well as the powerful visuals that these types of labels provide. The circular form of shrink sleeves creates opportunities for eye catching 360° graphics around the entire container. This is important because it increases visibility on the shelf and are more durable than other labeling options.

Shrink sleeve machines are a very crucial step on a beverage filling line because it is an area that sees very frequent changeovers, has a high risk of jamming or slowing down production speeds, and must perform well in a fast paced environment. 

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Introducing a shrink sleeve machine into the beverage industry creates some unique challenges. Most beverage lines work at very high speeds in order to maximize throughput and are subjected to frequent high-pressure washdowns. This type of environment requires automation solutions that have quick response time and that are made of rugged material that can withstand water. Solutions also need to be incredibly versatile because of the wide variety of sleeve labels that get used on beverage containers. 

Banner Engineering’s automation and quality control solutions can be integrated into the applicator, conveyor, and heat tunnel of a shrink sleeve label applicator. These include label roll diameter monitoring, container detection, registration mark detection, and label presence and accuracy verification. We offer many sensors, lighting options, and safety solutions that are rated IP67 or higher, are easily adaptable, and respond quickly and accurately.

Featured Applications

Detecting Clear Bottles to Trigger Shrink Sleeve Labeler
Detecting Clear Bottles to Trigger Shrink Sleeve Labeler

High-speed labeler processing 800 bottles per minute

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Presence of Shrink Sleeve Label and Correct Label Verification
Presence of Shrink Sleeve Label and Correct Label Verification

The P4 OMNI vision camera is located immediately after the bottles leave the labeler which assures that the presentation of the label will be in a repeatable manner and therefore can be compared to a stored image for a match. The P4 OMNI is sealed to IP68 and made with nickel plated zinc housing.

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Registration Mark Detection on a Labeler
Registration Mark Detection on a Labeler

Banner Engineering’s R58B Expert registration mark sensor confirms the registration mark’s position on the web. This allows the machine to make minor infeed adjustments to ensure the cut is properly placed and all labels are consistent and complete. If the labels are incorrectly cut they need to be removed from the bottling line creating costly downtime and waste. A quick and easy-to-use sensor is needed to dramatically improve throughput.

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Roll Diameter on Labels
Roll Diameter on Labels

In the beverage industry, labels need to be applied to the bottles quickly and without error to keep production levels high. Accurately monitoring the thickness on a spool of labels and controlling the unwinding speed is very important for the process to run smoothly. A solution is needed that can accurately supervise and report the material levels on a spool in order to prevent it from running out during the manufacturing process and delaying production.

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Related Articles

Shrink Sleeve Labeling at High Speeds [Success Story]
Shrink Sleeve Labeling at High Speeds [Success Story]

A leading manufacturer of labeling equipment offers high-speed shrink sleeve label applicators designed to process 800 bottles per minute. To maximize the machine’s performance potential, the company wanted to install sensors capable of consistent detection and output for high-speed bottling.

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