Pharmaceutical and Medical: Primary Packaging
Primary Packaging in the Pharmaceutical and Medical Industry
In the pharmaceutical industry, filling the correct amount of a product into the correct container is critical. Processes are automated and operate at high speeds.
Used on bottle fillers, tablet dispensing machines, desiccant dispensing machines, blister packaging machines, and other unit dosage packaging equipment, Banner sensors solve a number of challenging applications. They can be used to verify bottle position at filling stations and to monitor the dispensing and hopper levels of drugs. Vision systems verify that blister packs are completely and correctly filled and inspect stopper position and height to ensure that containers are sealed properly. Clear object detection sensors reliably detect clear glass or plastic bottles, vials, syringes, and ampoules used to package liquid dosage products. Our unique liquid detection sensors inspect fill level to ensure products are not under filled or over filled.
Featured Applications
More Applications
Bottle Fill Level Detection
Measure fill level, provide feedback on height of pills
High-Speed Tablet Counting With DF-G2
Banner’s DF-G2 small object detection fiber amplifier is ideal for small object detection and counting applications. The DF-G2 amplifier has a fast response speed and can detect extremely small sizes, such as 3 mm tablets or pills. When the tablets fall into bottles, it fires an output to the DF-G2 fiber amplifier, which keeps count of tablets.
Inspection of Stoppers in Vials for Correct Seal
To ensure that a stopper is properly inserted as each vial leaves the filling station, an iVu Series sensor—set up for an Area with Motion application—verifies that the vial has a stopper inserted into its neck and that the stopper is positioned correctly to provide a proper seal on the glass vial. If the stopper is missing or incorrectly positioned, then the sensor sends a fail output to the line.
Inspecting Blister Packs for Tablet Placement, Position and Shape
A single VE Series Smart Camera, adjacent to the machine’s outfeed, inspects multiple rows of blister pack trays in a single inspection. The camera is installed approximately 36 cm over the production line and an LED backlight is installed 10 cm below the production line.
Featured Products
Q4X Series Rugged Laser Distance Sensor
Rugged Q4X laser distance sensor solves many challenging applications and comes in a rugged IP69K rating with FDA food grade stainless steel housing.
WLS27 Multicolor LED Strip Light with EZ-STATUS®
Combines brilliant, bright illumination and high-visibility indication. Linear models fully encased in shatterproof, chemically resistant housing. Rated IP69K for washdown.
LS Series Full Feature Heavy-Duty Type 4
Intuitive, easy-to-use, feature rich models available in 14, 23 & 40 mm resolutions and up to 1820 mm (6 ft) lengths with no dead zone. Highly visible alignment indicators and intuitive diagnostics simplify set-up and provide machine builders with additional value to meet a wide range of needs.
PresencePLUS P4
One piece sensor with a complete suite of location, inspection and analysis of tool can be used simultaneously for inspecting multiple features and solving complex applications.
Q12 Series Miniature Self-Contained Sensor
The Q12 is a small sensor with high performance for powerful sensing in confined spaces. Used in short-range with background suppression.
QM26 Series Washdown Sensor
The QM26 withstands high-pressure washdown environments and is easy to mount for hassle-free setup.
QMH26 Series Hygienic Washdown Sensor
The QMH26 is designed with minimal grooves and crevices, making it easy to clean and ideal for clean-in-place (CIP) applications.
DF-G3 Series Long Range Fiber Optic Amplifier
Fiber amplifier with IO-Link capability for detection up to 6 m, precise positioning, and water detection. Output: analog, discrete, dual discrete.
VE Series Smart Camera
Combine powerful inspection tools and capabilities with ease of use to maximize inspection uptime and facilitate rapid implementation.
30mm Mount Emergency Stop Buttons
Illuminated button for easy identification of which e-stop has been activated. 30 mm mounting base for easy installation and hookup with no assembly.
Vision Sensor: iVu Series
The simplicity of a photoelectric sensor and the intelligence of a smart camera, the iVu is an all-inclusive vision sensor with lens, light, I/O, and touch screen or PC programming.
WLC60 Heavy Duty LED Strip Light
Oil, chemical, and water resistant with IP67, IP68g, and IP69K ratings. High brightness with glare-reducing optics. Resistant to vibration & shock.
WLC90 Heavy Duty LED Work Light for High Temps
Oil, chemical, and water resistant with IP67, IP68g, and IP69K ratings. Wide operating temperature range. Three lens choices & versatile mounting.
WL50S Sealed LED Spotlight for Task Lighting
Highly concentrated spotlight available in 3 colors & 3 lens angles. Available in chemically-resistant housing & rated IP69K for harsh environments.
High Performance Fiber Optics: Vantage Line
Competitively priced standard fibers and new problem solvers.
Success Stories
Blue LED Sensor Detects Amber Bottles
A recent industry switch from polypropene (PP) to polyethylene terephthalate (PETE) bottles prompted a leading US mail-order facility to re-evaluate their fulfillment process. With over 2,000 red LED sensors to be replaced, the facility turned to Banner for a solution.
![LED Lights Used To Inspect Liquid Pharmaceuticals [Success Story]](/content/dam/banner-engineering/3d-renders/application-notes/wcc-migration/2011/WLA-IV-Bag-Manual-Inspection---Particulates.psd/_jcr_content/renditions/cq5dam.thumbnail.319.319.png)
LED Lights Used To Inspect Liquid Pharmaceuticals [Success Story]
One global provider of healthcare products had been using vision machines to detect particulates in their liquid pharmaceuticals. When the machines were no longer able to detect contaminants to the required percentage level, the company began using human visual inspections. Since many of the particulates are extremely minute, the company needed to install bright and highly uniform illumination in their work stations so operators could effectively verify the quality of products.