Robotic Palletizer Safeguarding

Robotic Palletizer Safeguarding Image

Application: Guarding palletizer workstation with robotic machinery

Challenges: Large area with multiple access points

Solution: XS26-2 Expandable Safety Controller

Benefits: Can add up to eight expansion modules

Robotic palletizers create very dangerous environments and require several safety measurements to prevent harm to employees and material. Personnel require a status monitoring system that allows them to track the machine’s operation and ensure that no safety hazards exist.

The safety light screens used to monitor the palletizer need to have muting, gate switches, and E-stop buttons. The safeguarding solution also needs to safeguard two conveyors going out, two case infeeds and a forklift entry where empty pallets arrive.


Banner Engineering’s XS26-2 is a flexible, easy-to-use safety controller with an intuitive programming environment, with the capacity to handle current machine processes and the flexibility to add up to eight I/O expansion modules as machine automation grows or changes.

A broad spectrum of safety devices are supported, allowing for complex applications to be configured and downloaded to the controller in a minimal amount of time for efficient machine commissioning.

Multiple views on the software allows for simple monitoring with a wiring diagram tab, ladder logic tab and a configuration summary tab.

Featured Products

Expandable Safety Controller: XS26 Series
Expandable Safety Controller: XS26 Series

With the option to add up to eight I/O expansion modules, the XS26-2 expandable safety controller has the capacity to adapt to a variety of machines, including large scale machines with multiple processes. Program in minutes with easy-to-use configuration software.

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