エッジ装置のリモート監視

Remote monitoring thumbnail

リモート監視とは?

Collecting and analyzing data from sensors and other field devices, remote monitoring provides factories with insight and visibility into the performance of their machines, processes, and people. Even sensor data can be accessed in real time from any location, as well as logged for long term analysis.

リモート監視技術の導入によりスマートファクトリーの稼働状況に関するより詳しい理解を得ることで、より効果的なデータ主導型の決定を実現するなど、産業オートメーションにどのような影響が与えられるのかについて説明します。


ワイヤレスセンサネットワークにより、リモート監視の適用範囲を拡大

tl70-wireless-machine-indication

ワイヤレスセンサネットワークによるリモート監視機能を導入することで、製造メーカーは全体的なプロセスの効率性と生産性を高めることができます。

By eliminating the wire limitations of conventional systems, wireless networking systems improve data logging, process monitoring and control, while maintaining high levels of security and integrity. Wireless sensor networks are especially advantageous where wired solutions are impractical, ineffective, or cost-prohibitive.

While historically wireless systems were difficult to install and complicated to maintain over time, wireless technology has advanced significantly over the years. Today many remote monitoring solutions are available that offer a reliable wireless communication integrated into a single, inexpensive unit. These new wireless I/O devices are easy to install, and then uninstall and move to a new location as monitoring requirements change.


リモート監視の主な用途

QM42VT1 Vibration Detection Motor
予知保全

障害を予知し、予定外のダウンタイムを防止

 
Remotely monitoring conditions like changes temperature and vibration enables predictive maintenance for machines. The benefits of predictive maintenance include: 
 
  • Avoiding machine failures by making maintenance decisions based on historical and real-time data from the machine itself.  
  • Enabling quick intervention to avoid downtime by monitoring time-sensitive conditions like changes in vibration, temperature, humidity, or tank level. 
  • オペレータにアラートをリアルタイムに送信することで、危機的な状況を素早く解消し、長期的なダウンタイム、材料の廃棄、または製品の回収を回避できます。
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総合設備効率 (OEE)

廃棄の原因の追跡と緩和

Remote monitoring provides a variety of benefits for facilities seeking to improve the overall efficiency of their operations.   For example:
 
  • リモート監視技術を使って、OEEを算出するためのデータを取得できます。
  • Facilities can reduce waste and minimize its impact thanks to visibility into when and where inefficiencies occur.  
  • Access to logged data from sensors and indicator lights on machines enables users to track performance trends over time and identify steps for improvement. 
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工場内の通信およびプロセスの最適化

部品要請や引き取りコールなどの合理化

Remote monitoring technologies are also capable of improving the efficiency of manual assembly and production lines.   Some of the benefits of wireless factory notification systems include: 

  • Allowing managers to remotely monitor multiple lines and work more efficiently by reducing the amount of time spent checking in on lines unnecessarily. This enables managers to quickly respond to issues as they arise and focus their attention where it's needed most.
  • Increasing efficiency when managing and responding to call for parts, service, or pickup.  
  • Reducing the need for workers to leave their workstations and find a manager when they need assistance. 

この記事で取り上げられた製品

DXM_Wireless_Straight_On_Small_Antenna
DXMシリーズ

IIoT用途向けワイヤレスコントローラ

DXMシリーズ産業ワイヤレスコントローラは、イーサネット接続とインダストリアルIoT (IIoT) 用途を容易にするように設計されています。 

  • ISM無線を900 MHzとローカルワイヤレスネットワーク用の2.4 GHzで提供
  • Modbus RTUをModbus TCP/IPまたはイーサネットI/Pに変換
  • アクションルールとテキスト言語メソッドを使ってプログラム可能な論理コントローラ
  • データロギング用のMicro SDカード
  • 電子メールとテキストによるアラート
  • セルラー接続用のセルモデム
cds-dashboard
コネクテッドデータソリューション

IIoT用途向けソフトウェア

The Connected Data Solutions software is a web-based platform that allows users to access, store, protect, and export critical data collected by Banner's wired and wireless sensors. The software complements our wireless product portfolio and provides customers with complete end-to-end IIoT solutions to solve the Industrial markets most pressing problems.

  • With analytics and visualization tools, the software delivers actionable insights that allow you to solve real challenges on the factory floor. 
  • データを保管し、経時的に傾向を分析
  • Remotely access data anytime and anywhere using an internet-connected device. 
  • 電子メールまたはSMSメッセージでリアルタイム通知を受信
cds-dashboard
NewMktgPage_vibration-sensor_nodes
QM42VTシリーズ

振動および温度センサ


リソース