Factory Communication and Process Optimization

Assembly workers need the correct supplies in order to build products and maintain a smooth workflow. Restocking assembly stations on-time, before components run out without overstocking and creating congestion at a station can be a challenge. Real-time communication between assemblers and the forklift operators who stock their stations enables a more efficient delivery of components as well as the timely removal of completed products.

When an assembly station needs to be restocked, a worker can simply touch a button at their station.  The button sends a signal to a pendant that the forklift operator carries.  A red LED light on the pendant that corresponds with the assembly station will begin to flash, notifying the forklift operator where parts are needed.  The driver can quickly acknowldege the request by pushing a button on the pendant, letting the operator know more material is on the way.  

Instead of requiring machine operators to walk over to the manager area for assistance with a technical issue, a wireless system utilizing connected pushbuttons or switches and tower lights can be used to alert managers when assistance is needed on the line.

For example, a notification system might be set up so that an operator pushes a button or flips a switch to alert the manager or technician that he or she is needed on the production line. Wireless pushbuttons equipped with LED status lights can also facilitate 2-way communication by configuring the LED to change color when the manager or technician indicates that he or she is on their way.

Using a wireless notification system reduces the need for technicians and managers to constantly check each production line and for workers to leave their workstations when they need assistance. By streamlining communications, managers, technicians, and line workers are able to use their time more productively.